Freelander Body Repair Manual — part 73
PANEL REPAIRS
REPAIRS
27
20. Remove loadspace carpet.
See BODY,
Interior trim components.
21. Remove rear seat.
See BODY, Seats and
seat belts.
22. Remove headlining.
See BODY, Interior trim
components.
23. Remove rear body side glass.
See BODY,
Screens.
24. Remove rear damper.
See REAR
SUSPENSION, Repairs.
25. Release vehicle harness from rear quarter and
position aside.
For LH side
26. Remove tail door striker from ’E’ post.
For RH side
27. Remove tail door.
See BODY, Doors.
28. Remove fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
29. Remove fuel tank.
See FUEL DELIVERY
SYSTEM, Repairs.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
2. Arrow A is shown to highlight the fact that there
are plug welds on the other side of the inner
wheelarch as well. These are to weld the rear
longitudinal to the inner wheelarch.
PANEL REPAIRS
28
REPAIRS
Refit
For LH side
1. Fit tail door striker to ’E’ post.
For RH side
2. Fit fuel tank.
See FUEL DELIVERY SYSTEM,
Repairs.
3. Fit fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
4. Fit tail door.
See BODY, Doors.
For both sides
5. Secure vehicle harness to rear quarter.
6. Fit rear damper.
See REAR SUSPENSION,
Repairs.
7. Fit rear body side glass.
See BODY, Screens.
8. Fit headlining.
See BODY, Interior trim
components.
9. Fit rear seat.
See BODY, Seats and seat
belts.
10. Fit loadspace carpet.
See BODY, Interior trim
components.
11. Fit rear side seat belt.
See RESTRAINT
SYSTEMS, Repairs.
12. Fit rear quarter upper casing.
See BODY,
Interior trim components.
13. Fit rear quarter lower casing.
See BODY,
Interior trim components.
14. Fit tail lamp.
See ELECTRICAL, Repairs.
15. Fit roof panel finisher.
See BODY, Exterior
fittings.
16. Fit tail door aperture seal.
17. Fit tail door glass side finisher.
See BODY,
Doors.
18. Fit tail door glass upper finisher.
See BODY,
Doors.
19. Secure carpet to inner sill and rear heelboard.
20. Fit rear door aperture seal.
21. Fit treadplate to rear door aperture.
22. Fit rear door striker to ’D’ post.
23. Fit rear wheel arch liner.
24. Fit rear bumper valance.
See BODY, Exterior
fittings.
25. Fit sill lower finisher.
See BODY, Exterior
fittings.
26. Fit road wheel(s) and tighten nuts to correct
torque.
See INFORMATION, Torque wrench
settings.
27. Connect all ECUs.
28. Connect alternator.
See ELECTRICAL,
Repairs.
29. Connect battery earth lead.
PANEL REPAIRS
REPAIRS
29
OUTER REAR WHEEL ARCH - 3 DOOR
NOTE: In this procedure, the squab side
reinforcement is replaced in conjunction
with the outer rear wheel arch.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove rear bumper valance.
See BODY,
Exterior fittings.
6. Remove rear wheel arch liner.
7. Remove rear quarter lower casing.
See
BODY, Interior trim components.
8. Remove rear seat.
See BODY, Seats and
seat belts.
9. Remove rear body side casing.
See BODY,
Interior trim components.
10. Remove rear damper.
See REAR
SUSPENSION, Repairs.
For RH side
11. Remove fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
12. Remove fuel tank.
See FUEL DELIVERY
SYSTEM, Repairs.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
PANEL REPAIRS
30
REPAIRS
Refit
For RH side
1. Fit fuel tank.
See FUEL DELIVERY SYSTEM,
Repairs.
2. Fit fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
For both sides
3. Fit rear damper.
See REAR SUSPENSION,
Repairs.
4. Fit rear body side casing.
See BODY, Interior
trim components.
5. Fit rear seat.
See BODY, Seats and seat
belts.
6. Fit rear quarter lower casing.
See BODY,
Interior trim components.
7. Fit rear wheel arch liner.
8. Fit rear bumper valance.
See BODY, Exterior
fittings.
9. Fit road wheel(s) and tighten nuts to correct
torque.
See INFORMATION, Torque wrench
settings.
10. Connect all ECUs.
11. Connect alternator.
See ELECTRICAL,
Repairs.
12. Connect battery earth lead.
OUTER REAR WHEEL ARCH - 5 DOOR
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove rear bumper valance.
See BODY,
Exterior fittings.
6. Remove rear wheel arch liner.
7. Remove rear quarter lower casing.
See
BODY, Interior trim components.
8. Remove rear seat.
See BODY, Seats and
seat belts.
9. Remove rear damper.
See REAR
SUSPENSION, Repairs.
For RH side
10. Remove fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
11. Remove fuel tank.
See FUEL DELIVERY
SYSTEM, Repairs.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
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