Freelander Body Repair Manual — part 72
PANEL REPAIRS
REPAIRS
23
Refit
1. Secure vehicle harness to inner sill.
2. Position carpet to inner sill.
3. Fit side door aperture seal(s).
4. Fit treadplate from side door aperture(s).
5. Fit rear seat.
See BODY, Seats and seat
belts.
6. Fit front seat.
See BODY, Seats and seat
belts.
7. Fit front door striker to B/C post.
8. Fit B/C post lower finisher.
See BODY,
Interior trim components.
9. Fit front seat belt.
See RESTRAINT
SYSTEMS, Repairs.
10. Fit headlining.
See BODY, Interior trim
components.
11. Fit rear door.
See BODY, Doors.
12. Connect all ECUs.
13. Connect alternator.
See ELECTRICAL,
Repairs.
14. Connect battery earth lead.
PANEL REPAIRS
24
REPAIRS
COMPLETE REAR QUARTER - 3 DOOR
NOTE: In this procedure, the rear outer
body side panel is replaced in conjunction
with the complete rear quarter.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove sill lower finisher.
See BODY,
Exterior fittings.
6. Remove rear bumper valance.
See BODY,
Exterior fittings.
7. Remove rear wheel arch liner.
8. Remove door striker from ’B’ post.
9. Remove treadplate from front door aperture.
10. Remove front door aperture seal.
11. Release carpet from inner sill and rear
heelboard and position aside.
12. Remove soft/hard top.
13. Remove tail door aperture seal.
14. Remove rear roof panel finisher.
See BODY,
Exterior fittings.
15. Remove tail lamp.
See ELECTRICAL,
Repairs.
16. Remove rear quarter lower casing.
See
BODY, Interior trim components.
17. Remove rear quarter upper casing.
See
BODY, Interior trim components.
18. Remove rear side seat belt.
See RESTRAINT
SYSTEMS, Repairs.
19. Remove loadspace carpet.
See BODY,
Interior trim components.
20. Remove rear seat.
See BODY, Seats and
seat belts.
21. Remove rear body side casing.
See BODY,
Interior trim components.
22. Remove headlining.
See BODY, Interior trim
components.
23. Remove rear quarter vent and seal.
See
BODY, Exterior fittings.
24. Remove rear damper.
See REAR
SUSPENSION, Repairs.
25. Release vehicle harness from rear quarter and
position aside.
For LH side
26. Remove tail door striker from ’E’ post.
For RH side
27. Remove tail door.
See BODY, Doors.
28. Remove fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
29. Remove fuel tank.
See FUEL DELIVERY
SYSTEM, Repairs.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
2. Arrow A is shown to highlight the fact that there
are plug welds on the other side of the inner
wheelarch as well. These are to weld the rear
longitudinal to the inner wheelarch.
PANEL REPAIRS
REPAIRS
25
Refit
For LH side
1. Fit tail door striker to ’E’ post.
For RH side
2. Fit fuel tank.
See FUEL DELIVERY SYSTEM,
Repairs.
3. Fit fuel filler neck.
See FUEL DELIVERY
SYSTEM, Repairs.
4. Fit tail door.
See BODY, Doors.
PANEL REPAIRS
26
REPAIRS
For both sides
5. Secure vehicle harness to rear quarter.
6. Fit rear damper.
See REAR SUSPENSION,
Repairs.
7. Fit seal and rear quarter vent.
See BODY,
Exterior fittings.
8. Fit headlining.
See BODY, Interior trim
components.
9. Fit rear body side casing.
See BODY, Interior
trim components.
10. Fit rear seat.
See BODY, Seats and seat
belts.
11. Fit loadspace carpet.
See BODY, Interior trim
components.
12. Fit rear side seat belt.
See RESTRAINT
SYSTEMS, Repairs.
13. Fit rear quarter upper casing.
See BODY,
Interior trim components.
14. Fit rear quarter lower casing.
See BODY,
Interior trim components.
15. Fit tail lamp.
See ELECTRICAL, Repairs.
16. Fit rear roof panel finisher.
See BODY,
Exterior fittings.
17. Fit tail door aperture seal.
18. Fit soft/hard top.
19. Secure carpet to inner sill and rear heelboard.
20. Fit front door aperture seal.
21. Fit treadplate to front door aperture.
22. Fit door striker to ’B’ post.
23. Fit rear wheel arch liner.
24. Fit rear bumper valance.
See BODY, Exterior
fittings.
25. Fit sill lower finisher.
See BODY, Exterior
fittings.
26. Fit road wheel(s) and tighten nuts to correct
torque.
See INFORMATION, Torque wrench
settings.
27. Connect all ECUs.
28. Connect alternator.
See ELECTRICAL,
Repairs.
29. Connect battery earth lead.
COMPLETE REAR QUARTER - 5 DOOR
NOTE: In this procedure, the rear outer
body side panel is replaced in conjunction
with the complete rear quarter.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
See ELECTRICAL,
Repairs.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove sill lower finisher.
See BODY,
Exterior fittings.
6. Remove rear bumper valance.
See BODY,
Exterior fittings.
7. Remove rear wheel arch liner.
8. Remove rear door striker from ’D’ post.
9. Remove treadplate from rear door aperture.
10. Remove rear door aperture seal.
11. Release carpet from inner sill and rear
heelboard and position aside.
12. Remove tail door glass upper finisher.
See
BODY, Doors.
13. Remove tail door glass side finisher.
See
BODY, Doors.
14. Remove tail door aperture seal.
15. Remove roof panel finisher.
See BODY,
Exterior fittings.
16. Remove tail lamp.
See ELECTRICAL,
Repairs.
17. Remove rear quarter lower casing.
See
BODY, Interior trim components.
18. Remove rear quarter upper casing.
See
BODY, Interior trim components.
19. Remove rear side seat belt.
See RESTRAINT
SYSTEMS, Repairs.
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