Freelander Body Repair Manual — part 44
BODY
INTERIOR TRIM COMPONENTS
23
9. Release door aperture seals to release
headlining.
10. Release 3 studs securing rear edge of
headlining to roof panel.
11. Remove 4 screws securing headlining to ’B’
posts.
12. Release 2 studs at LH and RH side of
headlining.
13. Lower front edge of headlining.
14. Release sun roof seal and remove headlining.
15. Remove studs from headlining.
16. Remove 3 screws and remove pocket from
headlining.
Refit
1. Fit pocket to headlining and secure with
screws.
2. Fit studs to headlining.
3. Position headlining and secure studs to roof
panel.
4. Fit and tighten screws to ’B’ posts and roof
panel.
5. Secure headlining behind rear vent rubbers.
6. Fit headlining rear finisher.
7. Refit door aperture seals.
8. Position sun roof seal to headlining.
9. Position roof lamp and connect multiplug.
10. Tighten roof lamp screws and fit lens.
11. Position sun visor clips and tighten screws.
12. Fit sun visors.
See this section.
13. Fit both ’A’ post finishers.
See this section.
14. Reposition front seat squabs.
BODY
SCREENS
1
WINDSCREEN
Service repair no - 76.81.01
NOTE: The following equipment is
required:
Cutting wire and handles
Windscreen repair kit
Sealer applicator gun
Suction cups
WARNING: Wear protective gloves when
handling glass, solvents and primers.
WARNING: Wear suitable eye protection
when removing and refitting glass.
Remove
1. Remove air intake panel and wipers.
See
HEATING & VENTILATION, Repairs.
2. Remove sun visors and sun visor retaining
clips.
3. Remove ’A’ post trims.
See Interior trim
components.
4. Remove retaining stud from front of headlining.
5. Remove interior mirror.
See Interior trim
components.
6. Fit protection to bonnet and areas around
screen.
7. Cover heater ducts with masking tape.
8. Cover interior of vehicle with protective sheet.
9. Make knife cut in sealant at bottom of ’A’ post.
10. Insert cutting wire through previously made
knife cut and fit handles as shown, with
approximately 200 mm of wire between
handles.
11. Using suitable cutting wire, with assistance if
required, carefully cut sealer. Ensure that glass
is retained as last sealant is cut.
NOTE: If multi-strand cutting wire is used,
a sawing action can be used to cut
through heavy sealant deposits around
corners.
CAUTION: Use of a sawing action may
overheat and break single strand wire.
BODY
2
SCREENS
12. Attach suction cups and use assistance to
remove glass from body.
CAUTION: Lay glass on felt covered
supports. Do not stand on edge. Any
chipping of glass edge may develop into
cracks.
13. Collect screen support blocks.
Refit
1. Carefully remove excess sealer from body
leaving a smooth surface.
2. Use a vacuum cleaner to clear away any
waste.
3. Original glass: Carefully cut back old sealer to
obtain a smooth surface without damaging
obscuration band on glass.
4. Fit spacer blocks to body.
5. With assistance, locate screen to body.
6. Apply masking tape reference marks to aid
fitment.
7. With assistance, remove screen and place
aside.
8. Clean frame and edge of screen with solvent.
CAUTION: Do not touch cleaned or primed
surfaces with fingers.
9. Apply etch primer to any bare metal on frame.
10. Apply bonding agent to screen and allow to
cure.
11. Apply primer over etch primer on frame.
12. Apply activator over old sealer on frame.
13. Allow activator to cure.
14. Fit pre-cut nozzle to sealer cartridge, remove
lid and shake out crystals, and install in
applicator gun.
NOTE: Nozzle will need modification to
achieve required bead section.
15. Apply a continuous bead of sealer around edge
of frame as shown.
16. Check for breaks and air bubbles in sealer.
BODY
SCREENS
3
17. With assistance, lift screen into place and align
to screen supports and tape. Raise screen up
to roof on ratchet support blocks. Lightly press
glass to fully seat sealer.
18. Remove protective covers and tape.
19. Test sealer for leaks, apply additional sealer if
necessary. If water is used, allow sealer to dry
before testing. Spray water around glass and
check for leaks. Mark any area that leaks. Dry
glass and sealer then apply additional sealer.
20. Fit ’A’ post trims.
See Repairs.
21. Fit headlining retaining stud.
22. Fit sun visor retaining clips and sun visors.
23. Fit interior mirror.
See Repairs.
24. Fit air intake panel and wipers.
See HEATING
& VENTILATION, Repairs.
CAUTION: A curing time of 6 hours is
desirable, during this time leave a window
open and do not slam the doors. If the car
must be used, drive slowly.
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