Jeep Grand Cherokee WK. Manual — part 62
INSTALLATION
1. Bolt spreader Adapters 9669 to the differential
housing.
2. Install Spreader W-129-B on adapters and spread
case 3mm (0.011in.).
3. Slide differential assembly (1) into the right of the
housing. Then slide ELSD pump (2) and differential
into housing.
4. Install differential bearing cups into their original
locations.
5. Install axle tube side differential housing (1) snap
ring (2).
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FRONT AXLE - C200FE
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6. Install snap ring (1) into differential housing (2).
7. Install differential housing seal with Installer 9505
and Handle C-4171.
8. Install differential bearing cap (2) between ELSD
anti rotation tabs. Install bearing cap bolts (1) finger
tight. Remove spreader then tighten bearing cap
bolts to 135 N·m (100 ft. lbs.).
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FRONT AXLE - C200FE
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9. Install solenoid valve connector (1) to ELSD sole-
noid valve (2).
10. Lube new o-ring and install on axle tube (1).
11. Align axle tube (1) with differential housing flange
(3) and push tube into place.
CAUTION: The tube must be perfectly aligned to
the housing to prevent damage to the o-ring. Fail-
ure to follow these instructions will result in a
leak.
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12. Install three axle tube (1) mounting bolts (2) and
tighten to 56 N·m (41 ft. lbs.).
13. Apply a 6.35mm (1/4 in.) bead of Mopar
T
Gear
Sealant
RTV
Silicone
Rubber
Adhesive
MS-GF44D or equivalent to the differential case.
CAUTION: If housing cover is not installed within
3 to 5 minutes, the differential case must be
cleaned and new RTV applied. Failure to follow
these instructions will result in a leak.
14. Install cover and tighten cover bolts in a criss-
cross pattern to 56 N·m (41 ft. lbs.).
BEARINGS- ELSD DIFFERENTIAL CASE
REMOVAL
CAUTION: Do not disturb the ELSD pump after
bearing has been removed. Failure to follow these
instructions will damage the pump seals.
1. Install Plug SP 3298 (3) Into the differential axle
shaft hole.
2. Remove differential case bearings with Puller 6444
(1), Puller Rods 6444-4 (2) and Puller Flange
6444-1(4). Position puller on the differential.
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FRONT AXLE - C200FE
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