Jeep Wrangler TJ. Manual — part 485
(17) Install countershaft bolt (1) (Fig. 114) into the
front housing (2) and tighten to 100 N·m (74 ft. lbs.).
(18) Install countershaft plug (1) (Fig. 115) in front
housing (2) with Installer 7829-A and Handle C-4171.
(19) Move shift rails to neutral.
(20) Apply MOPAR
t Gasket Maker to shift tower.
(21) Install shift tower (1) (Fig. 116) and tighten
bolts (2) to 14 N·m (10 ft. lbs.).
(22) Install back up lamp switch (1) and bolt (2)
(Fig. 117).
Fig. 114 COUNTERSHAFT BOLT
1 - COUNTERSHAFT BOLT
2 - FRONT HOUSING
Fig. 115 COUNTERSHAFT PLUG
1 - COUNTERSHAFT PLUG
2 - FRONT HOUSING
Fig. 116 SHIFT TOWER
1 - SHIFT TOWER
2 - BOLTS
Fig. 117 BACK-UP LAMP SWITCH
1 - SWITCH
2 - BOLTS
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MANUAL TRANSMISSION - NSG370
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MANUAL TRANSMISSION - NSG370 (Continued)
INSTALLATION
(1) Install transmission on engine.
(2) On 2.4L engine tighten bolts (1) to 75 N·m (55
ft. lbs.). Install lower dust shield and tighten bolts (2)
to 34 N·m (25 ft. lbs.) (Fig. 118).
(3) On 4.0L engine tighten bolts (1) to 37 N·m (27
ft. lbs.). Install side and lower dust shield and
tighten bolts (2) (3) to 58 N·m (43 ft. lbs.) (Fig. 119).
(4) Clean shift tower and mating surface then
apply Mopar
t Gasket Maker to shift tower.
(5) Install shift tower (2) and tighten bolts (1) to
10 N·m (7 ft. lbs.) (Fig. 120).
(6) Install backup lamp (2) wiring connector (1)
(Fig. 121).
(7) Install clutch slave cylinder (2) and mounting
nuts (1) (Fig. 122).
(8) Install catalyst assembly (2) on 2.4L engine
(Fig. 123).
Fig. 118 2.4L ENGINE
1. TRANSMISSION BOLT
2. DUST SHIELD BOLT
Fig. 119 4.0L ENGINE
1. UPPER TRANSMISSION BOLTS
2. SIDE DUST COVER BOLTS
3. LOWER DUST COVER BOLTS
Fig. 120 SHIFT LEVER
1. BOLTS
2. SHIFT TOWER
Fig. 121 BACKUP LAMP SWITCH
1. CONNECTOR
2. BACKUP LAMP SWITCH
21 - 32
MANUAL TRANSMISSION - NSG370
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MANUAL TRANSMISSION - NSG370 (Continued)
2005 TJ Service Manual
Publication No. 81-370-05063
05TJ21-32
September, 2004
(9) Install transmission crossmember and tighten
bolts to 47 N·m (35 ft. lbs.). Install transmission
mount bolts and tighten to 47 N·m (35 ft. lbs.).
(10) Install transfer case, if equipped.
(11) Install transfer case shift linkage.
(12) Install transfer case wiring connector and
vent hose.
(13) Install propeller shaft/shafts with reference
marks aligned.
(14) Remove fill plug (1) and fill transmission
withn lubricant (Fig. 124).
Fig. 122 CLUTCH SLAVE CYLINDER
1. BOLTS
2. SLAVE CYLINDER
Fig. 123 2.4L CATALYST ASSEMBLY - 4x4
1- FLANGED NUT
2- CATALYST ASSEMBLY
3- BOLT
4- HANGER
5- NUT
Fig. 124 FILL PLUG
1. FILL PLUG
Fig. 125 ADAPTER OPENING DETAIL
1 - BACK OF ENGINE
2 - ADAPTER PLATE
3- BELLHOUSING - MANUAL TRANSMISSION
4 - ADAPTER PLATE OPENING - APPLY SEALER HERE
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MANUAL TRANSMISSION - NSG370
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MANUAL TRANSMISSION - NSG370 (Continued)
2005 TJ Service Manual
Publication No. 81-370-05063
05TJ21-33
September, 2004
(15) Locate narrow adapter plate (2) opening
towards the rear of the engine (1) and top of the
transmission bellhousing (3) from the drivers side of
the engine compartment (Fig. 125).
(16) Thoroughly clean around the adapter opening
(2) with throttle body cleaner and allow cleaner to
dry.
(17) With your finger, apply a sufficient amount of
RTV over the spacer opening (4). Verify that the
adapter (2) opening (4) is completely sealed off by the
RTV (Fig. 126).
Fig. 126 LOCATION OF ADAPTER OPENING
1 - BACK OF ENGINE
2 - LOCATION OF NARROW OPENING DUE TO SLOT IN
ADAPTER PLATE
3 - TOP OF BELLHOUSING - MANUAL TRANSMISSION
21 - 33A
MANUAL TRANSMISSION - NSG370
TJ
MANUAL TRANSMISSION - NSG370 (Continued)
2005 TJ Service Manual
Publication No. 81-370-05063
05TJ21-33A
September, 2004
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