Jeep Wrangler TJ. Manual — part 484
(5) Install countershaft bearing (1) (Fig. 98) into
housing with bearing retainer lip (2) facing up.
(6) Install countershaft bearing (1) (Fig. 99) retain-
ers (2) and tighten bolts to 10 N·m (88 in. lbs.).
FINAL ASSEMBLY
(1) Install mainshaft (1) onto Build Fixture 9633
(2) (Fig. 100).
(2) Install countershaft (1) onto Build Fixture 9633
(2) (Fig. 101).
Fig. 98 BEARING RETAINER LIP
1 - COUNTERSHAFT BEARING
2 - BEARING RETAINER LIP
Fig. 99 COUNTERSHAFT BEARING RETAINER
1 - COUNTERSHAFT BEARING
2 - RETAINERS
Fig. 100 MAINSHAFT IN FIXTURE
1 - MAINSHAFT
2 - FIXTURE
Fig. 101 COUNTERSHAFT IN FIXTURE
1 - COUNTERSHAFT
2 - FIXTURE
TJ
MANUAL TRANSMISSION - NSG370
21 - 27
MANUAL TRANSMISSION - NSG370 (Continued)
(3) Install oil slinger (3) on countershaft (2)
between reverse (1) and first gear (4) (Fig. 102).
(4) Install shift rails and forks (1) onto Build Fix-
ture 9633 (2) and countershaft/mainshaft. (Fig. 103).
(5) Install rear housing on mainshaft (1) (Fig. 104)
with Installer 9636 (2).
(6) Remove rear housing with mainshaft, counter-
shaft and shift rails from fixture. Set assembly on
rear housing with shafts pointing up.
(7) Install 5-6 synchronizer hub (1) (Fig. 105)
detents, springs, and balls (2).
Fig. 102 OIL SILINGER
1 - REVERSE GEAR
2 - COUNTERSHAFT
3 - OIL SLINGER
4 - FIRST GEAR
Fig. 103 SHIFT RAILS/FORKS IN FIXTURE
1 - SHIFT RAILS/FORKS
2 - FIXTURE
Fig. 104 MAINSHAFT INSTALLER
1 - MAINSHAFT
2 - REMOVER/INSTALLER
Fig. 105 5-6 SYNCRO DETENTS
1 - HUB
2 - DETENTS
21 - 28
MANUAL TRANSMISSION - NSG370
TJ
MANUAL TRANSMISSION - NSG370 (Continued)
(8) Install fifth gear synchronizer friction ring (1)
(Fig. 106) on 5-6 synchronizer hub (2).
(9) Install fifth gear (Fig. 107) blocker ring (1) on
5-6 synchronizer hub (2). Then hold blocker ring and
center synchronizer sleeve.
(10) Install input shaft (Fig. 108) roller bearing (1)
on mainshaft (2)..
(11) Install shift rail (1) (Fig. 109) support plate (2)
bolts and tighten to 8 N·m (71 in. lbs.).
Fig. 106 FIFTH GEAR FRICTION RING
1 - FRICTION RING
2 - HUB
Fig. 107 FIFTH GEAR BLOCKER RING
1 - BLOCKER RING
2 - HUB
Fig. 108 INPUT SHAFT ROLLER BEARING
1 - ROLLER BEARING
2 - MAINSHAFT
Fig. 109 SHIFT RAIL SUPPORT PLATE
1 - SHIFT RAILS
2 - SUPPORT PLATE
TJ
MANUAL TRANSMISSION - NSG370
21 - 29
MANUAL TRANSMISSION - NSG370 (Continued)
(12) Apply MOPAR
t Gasket Maker to front hous-
ing.
(13) Install front housing (1) (Fig. 110) on rear
housing (2) and tighten bolts to 28 N·m (21 ft. lbs.).
(14) Install output shaft (1) (Fig. 111) snap ring (2)
4x4 only.
(15) Install output shaft (1) (Fig. 112) seal (2) in
rear housing with Installer 9638.
(16) Through the shift tower opening (1) (Fig. 113)
move two shift rails (2) forward to lock the transmis-
sion in two gear.
Fig. 110 SPLIT HOUSING
1 - FRONT HOUSING
2 - REAR HOUSING
Fig. 111 OUTPUT SHAFT SNAP RING
1 - OUTPUT SHAFT
2 - SNAP RING
Fig. 112 OUTPUT SHAFT SEAL
1 - OUTPUT SHAFT
2 - SEAL
3 - REAR HOUSING
Fig. 113 SHIFT TOWER OPENING
1 - SHIFT TOWER OPENING
2 - SHIFT RAILS
21 - 30
MANUAL TRANSMISSION - NSG370
TJ
MANUAL TRANSMISSION - NSG370 (Continued)
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст