Jeep Liberty KJ. Manual — part 994
2. Remove input shaft bearing (1) from input shaft
with a Splitter 1130 (2) and press. Place splitter
around bearing retainer lip and press input shaft
through the bearing.
REAR HOUSING
1. Remove reverse idler gear shaft bolt (1) from hous-
ing (2).
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MANUAL TRANSMISSION - NSG370
KJ
2. Thread idler gear shaft bolt (1) into the shaft (2).
Then work shaft (2) out of the idler gear.
3. Remove reverse idler gear (1) shaft support (2).
4. Remove reverse idler gear (1) thrust washer (2).
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MANUAL TRANSMISSION - NSG370
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5. Remove reverse idler gear (1) and bearing (2).
6. Break plastic countershaft roller bearing cage (1)
with a screw driver (2). Then remove cage and
roller bearing.
7. Remove countershaft roller bearing shell (1) from
the rear housing with Remover 7794-A (2) and
Slide Hammer C-637.
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8. Remove mainshaft bearing (1) retainer bolts and
remove retainers (2).
9. Remove bearing from housing with a hammer and
driver.
CLEANING
Clean gears, shafts, shift components and transmission housings with a standard parts cleaning solvent. Do not use
acid or corrosive base solvents. Dry all parts except bearings with compressed air.
Clean shaft bearings with a mild solvent such as Mopar™ degreasing solvent or similar solvents. Do not dry the
bearings with compressed air. Allow the bearings to either air dry or wipe them dry with clean shop towels.
INSPECTION
NOTE: Minor corrosion, nicks, or pitting can be
smoothed with 400 grit emery and polished out
with crocus cloth.
Bearings: Inspect for worn, cracked, flat-spotted or
brinnelled.
Gears: Inspect for worn, chipped or cracked teeth.
Inspect bearing surfaces for ware or flat-spotted.
Mainshaft:
Inspect
for
worn
splines,
snap
ring
grooves and threads. Inspect bearing surfaces for
ware or flat-spotted. Third gear (1) and fourth gear
(2) are serviced with mainshaft only.
KJ
MANUAL TRANSMISSION - NSG370
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