Jeep Liberty KJ. Manual — part 995
Countershaft: Inspect for worn, chipped or cracked
teeth. Inspect bearing surfaces (1) for wear or flat-
spots. Inspect 3-4 synchronizer assembly (2). Inspect
oil slinger for cracks. The countershaft is serviced
as an assembly.
Oil Slinger: Inspect first/reverse oil slinger for cracks.
Input Shaft: Inspect for worn, chipped or cracked
teeth (1). Inspect bearing surface (2) for wear or flat-
spots. Inspect for worn splines (3).
Synchronizer
components:
Inspect
for
worn,
chipped or cracked teeth (1) and burned friction sur-
face (2) or flaking off friction material (3). Synchroniz-
ers are serviced as an assembly. 3-4 synchronizer
assembly (2) is serviced with countershaft.
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MANUAL TRANSMISSION - NSG370
KJ
Shift forks: Inspect shift forks and shoes (1) for wear
and distortion. Check fit of fork shoes in synchronizer
sleeve to ensure parts fit and work smoothly, replace if
necessary. If shift fork pads (2) are worn, the shift fork
must be replaced.
Housing/Tail housing: Inspect sealing and mating
surfaces are free of burrs and nicks. Inspect alignment
dowels are tight and in good condition.
Input Shaft Retainer: Inspect retainer (1) release
bearing slide surface (2).
KJ
MANUAL TRANSMISSION - NSG370
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ASSEMBLY
MAINSHAFT
1. Place mainshaft in Fixture 9648 mounted in a vise.
2. Install second gear bearing (1) on mainshaft (2).
3. Install
second
gear
(1)
and
bearing
(2)
on
mainshaft.
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MANUAL TRANSMISSION - NSG370
KJ
4. Install inner synchronizer friction ring (1) on second
gear (2).
5. Install outer synchronizer friction ring (1) on second
gear (2).
6. Install synchronizer blocker ring (1) on second gear
(2).
KJ
MANUAL TRANSMISSION - NSG370
21 - 27
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