Jeep Liberty KJ. Manual — part 1245
BEARINGS AND SEALS
1. Remove snap-ring (1) that retains front output shaft
front bearing in case. Then remove bearing. Use
hammer handle, or hammer and brass punch to
tap bearing out of case.
2. Install new front output shaft front bearing with Tool
Handle C-4171 (1) and Installer 8033-A (2) with the
tapered cone upward.
3. Install front bearing snap-ring.
4. Remove front output shaft seal (1) using an appro-
priate pry tool (2) or slide-hammer mounted screw.
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TRANSFER CASE - NV242
KJ
5. Install new front output shaft oil seal with Installer
6952-A (1).
6. Remove input gear bearing with Tool Handle
C-4171 (1) and Remover C-4210 (2).
7. Install snap-ring on new input gear bearing.
8. Install new input gear bearing (2) with Tool Handle
C-4171 and Remover C-4210. Install bearing far
enough to seat snap-ring (1) against case.
KJ
TRANSFER CASE - NV242
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9. Remove the input gear pilot bearing by inserting a
suitably sized drift (1) into the splined end of the
input gear (2) and driving the bearing out with the
drift and a hammer.
10. Install new pilot bearing with Installer 8128 (2)
and Handle C-4171 (1).
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KJ
11. Install new seal in front bearing retainer (1) with
Installer 7884 (2).
12. Remove output shaft rear bearing with the screw
and jaws from Remover L-4454 (2) and Cup 8148
(3).
KJ
TRANSFER CASE - NV242
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