Jeep Liberty KJ. Manual — part 1247
3. Lubricate input gear and low range gears with
automatic transmission fluid.
4. Start input gear shaft into front case bearing.
5. Press input gear shaft into front bearing.
6. Install new input gear snap ring (2).
7. Apply 3 mm (1/8 in.) wide bead of Mopar
T
gasket
maker or silicone adhesive sealer to seal surface of
front bearing retainer.
8. Install front bearing retainer (1). Tighten retainer
bolts to 16 ft. lbs. (21 N·m) torque.
SHIFT FORKS, SECTOR, AND MAINSHAFT
1. Install the shift sector shaft bearing using a suitable
socket (2) until the bearing is flush to the bottom,
inner edge of the bore.
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TRANSFER CASE - NV242
KJ
2. Install a new shift sector shaft seal using a suitable
socket until the seal is flush to the bottom of the
bore lead-in chamfer.
3. Install shift sector.
4. Install new pads on low range fork, if necessary.
5. Assemble low range fork and sleeve.
6. Position low range fork (2) and hub (1) in case. Be
sure low range fork pin is engaged in shift sector
slot.
7. Install first mainshaft bearing spacer (2) on main-
shaft.
8. Install bearing rollers on mainshaft. Coat bearing
rollers with generous quantity of petroleum jelly to
hold them in place.
9. Install remaining bearing spacer on mainshaft. Do
not displace any bearings while installing spacer.
KJ
TRANSFER CASE - NV242
21 - 933
10. Install differential (1). Do not displace mainshaft
bearings when installing differential.
11. Install differential snap-ring (1).
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TRANSFER CASE - NV242
KJ
12. Install intermediate clutch shaft (1).
13. Install clutch shaft thrust washer (1).
KJ
TRANSFER CASE - NV242
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