Jeep Liberty KJ. Manual — part 997

18. Install reverse gear (1) synchronizer friction ring

(2).

19. Install reverse gear synchronizer hub (1) on main-

shaft with Installer W-262 (2) and a press. Align
hub detent opening (3) with friction ring (4) lugs.

20. Install reverse gear synchronizer hub (1) detents

(2).

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MANUAL TRANSMISSION - NSG370

KJ

21. Install reverse gear (1) synchronizer sleeve (2)

and center sleeve on synchronizer hub.

22. Remove mainshaft from Fixture 9648. Turn fixture

over in the vise, then install opposite end of main-
shaft in the fixture.

23. Install sixth gear (1) and bearing (2) on mainshaft.

24. Install sixth gear synchronizer blocker ring (1) on

sixth gear (2).

KJ

MANUAL TRANSMISSION - NSG370

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25. Install sixth gear synchronizer friction ring (1) on

sixth gear (2).

26. Install 5-6 synchronizer hub (1) with Installer

W-262 (2) and a press. Align hub detent opening
(3) with friction ring lugs (4).

NOTE: 5-6 synchronizer hub center, is offset and
must be install larger offset down.

27. Install 5-6 synchronizer hub (1) snap ring (2).

NOTE: Reuse original snap ring or thickest ring
that will fit.

28. Install 5-6 synchronizer sleeve on hub (1).

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MANUAL TRANSMISSION - NSG370

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REAR HOUSING

1. Install countershaft bearing into rear housing with

Installer 9643 (1) and Handle C-4171 (2).

2. Install mainshaft bearing (1) into housing (2).

3. Install bearing retainer and tighten bolts to 10 N·m

(7.3 ft. lbs.).

KJ

MANUAL TRANSMISSION - NSG370

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