Jeep Liberty KJ. Manual — part 996
7. Install 1-2 synchronizer hub (1) with Installer 8228
(2) and a press. Align hub detent openings with
synchronizer rings.
8. Install 1-2 synchronizer hub (1) snap ring (2).
NOTE: Reuse original snap ring or thickest ring
that will fit.
9. Install 1-2 synchronizer sleeve (1) and push to the
bottom of the synchronizer hub (2).
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MANUAL TRANSMISSION - NSG370
KJ
10. Install 1-2 synchronizer hub (1) detents, springs,
and balls (2).
11. Install first gear blocker ring (1) into synchronizer
hub (2).
12. Install first gear outer friction ring (1) into synchro-
nizer hub (2).
KJ
MANUAL TRANSMISSION - NSG370
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13. Install first gear inner friction ring (1) into synchro-
nizer hub (2).
14. Install first gear (1) and bearing (2). Then center
1-2 synchronizer sleeve on synchronizer hub.
WARNING: Use welding gloves when handling
heated
components.
Failure
to
follow
these
instructions will result in personal injury.
CAUTION: A bearing heater is used to assembly
first gear thrust washer (1) and reverse gear bear-
ing race (2). Use only a bearing heater/hot plate
and follow manufacture’s instructions. Heat com-
ponents to 100 - 177 Celsius (212° Min. - 350° Max
Fahrenheit). Never use an open flame to heat com-
ponents. Never leave components on heater for
and extended amount of time. If component is dis-
colored after heating, the component has been
overheated and must not be used. Failure to fol-
low these instructions will result in component
damage.
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MANUAL TRANSMISSION - NSG370
KJ
15. Heat first gear thrust washer (1) and reverse gear bearing race (2) with bearing heater to maximum of 177
Celsius (350° Fahrenheit).
16. Using welding gloves or tongs, install first gear
thrust washer (1) then reverse gear bearing race
(2).
17. Install reverse gear (1) and bearing (2).
KJ
MANUAL TRANSMISSION - NSG370
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