Iveco EuroCargo (12 to 26 t). Manual — part 203
Service plan
The checks, maintenance interventions and adjustments required at regular frequency on vehicle parts to ensure optimal working
conditions are illustrated on the following pages.
!
The engine lubricant frequency in kilometres refers to a percentage of sulphur in fuel lower than 0.5%.
NOTE: halve the oil replacement frequency if fuel with a percentage of sulphur higher than 0.5% is used.
Engine lubricant oil - ACEA E5 (URANIA LD5)
!
- In the case lower class lubricant is used, for example ACEA E2 (Urania Turbo), halve the oil replacement frequency.
- Change the engine lubricant oil in any case every 12 months in the event of very low distance, less than 800
hours/80,000 kilometres per year.
- Change the transmission and axle oil at least once every two years in the event of very low yearly distances.
- Carry out the general greasing procedure at least once a year in the event of very low yearly distances.
M1, M2, M3, M4: PLANNED SERVICE OPERATIONS
EP1, EP2, EP3, EP4, EP5: EXTRA PLAN OPERATIONS
EXTRA PLAN OPERATIONS
The Extra Plan (EP) operations are additional service interventions, which are complementary with respect to standard servicing,
to be carried out at regular time or distance frequencies referred to options not fitted in all vehicles.
Extra plan operations (to be carried out possibly at the same time as a planned service operation)
EPI
EVERY 20,000 km or 800 hours - for urban or off-road use.
EVERY 40,000 km - for long, medium or short distance hauls.
G
Change automatic transmission filter and oil.
G
Remove-refit and clean automatic transmission oil breather.
EP2
EVERY 6 MONTHS - particularly at the beginning of spring
G
Clean radiator curtain.
E
URO
C
ARGO
T
ECTOR
12-26 t
SERVICE PLAN
3
SERVICING
SERVICE FREQUENCY
Type of use
M1
M2
M3
M4
EP1
EP2
EP3
EP4
EP5
Long distance hauls: national
or international, mainly
motorway
80,000
km/
3200
hours
160,000
km/
6400
hours
240,000
km/
9600
hours
480,000
km/
19200
hours
40,000
Short-to-medium
distance
hauls: regional or
interregional
60,000
km/
2400
hours
120,000
km/
4800
hours
240,000
km/
9600
hours
40,000
km
6
months
1
year
2
years
3
years
Demanding use, mainly in city
traffic: tippers, compactors,
road cleaning services,
distribution, off-road.
40,000
km/
1600
hours/
1 year
80,000
km/
3200
hours/
2 years
160,000
km/
6400
hours/
4 years
800
hours
EP3
EVERY YEAR
G
Replace pneumatic system drier filter.
EVERY YEAR - before winter
G
Check coolant density
G
Replace supplementary heater fuel filter.
EVERY YEAR - before summer
G
Check conditioner coolant conditions through the gauge.
EP4
EVERY TWO YEARS
G
Replace air cleaner cartridge and clean container.
G
Change engine coolant.
EP5
EVERY THREE YEARS
G
Replace oil and bleed hydraulic clutch system.
SCHEDULED MAINTENANCE OPERATIONS
E
URO
C
ARGO
T
ECTOR
12-26 t
4
SERVICE PLAN
M1
M2
M3
M4
-
Cab tilting, opening and closing radiator cowling engine guard disjoining —
re-joining
D
D
D
D
-
Handling operations
D
D
D
-
Functional testing on road
D
D
D
-
Checking cooling system piping tightness
D
D
D
-
General chassis greasing
D
D
D
D
1
Replacing blow — by filters
D
D
D
D
12
Checking clutch hydraulic system fluid level
D
D
D
D
10
Checking brake disks and shoe wear
D
D
D
D
5
Check of brake shoe wear (26t)
D
D
D
D
13
Checking headlight aiming
D
D
11
Checking steering articulated joint and steering column linkage
D
D
6
Replacing mechanical gearbox oil
D
D
9
Replacing axle hub oil
D
D
4
Replacing rear axle oil
D
D
7
Cleaning mechanical gearbox oil breather
D
D
3
Cleaning rear axle oil breather
D
D
EXTRA-PLAN OPERATIONS
EP1
EP2
EP3
EP4
EP5
-
Replacing automatic gearbox filter and oil
D
-
Disjoining—re-joining and cleaning automatic gearbox oil breather
D
14
Cleaning radiator curtain
D
2
Replacing pneumatic system dryer filter
D
15
Checking engine coolant density
D
8
Replacing cartridge and cleaning air filter container
D
15
Replacing engine coolant
D
12
Replacing oil and bleeding clutch hydraulic system
D
E
URO
C
ARGO
T
ECTOR
12-26 t
SERVICE PLAN
5
Figure 1
84414
77834
Figure 2
E
URO
C
ARGO
T
ECTOR
12-26 t
6
SERVICE PLAN
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