Geely CK (2008). Manual part — 8
Geely CK (2008). Manual part - 8
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Component 2
Figure 69
High Pressure Cable
Ventilation Pipe
Seal
Cylinder Head Cover
Camshaft
Camshaft Bearing Cap
Oil Seal
Camshaft Timing Pulley
Cylinder Head Sub-Assembly
Cylinder
Head Gasket
Cylinder Head
Cover Gasket
Camshaft
No.2
Exhaust Manifold
Insulator No. 1
Gasket
Exhaust Manifold
Manifold Mounting
30
Component 3
Figure 70
Air Filter Assembly W/ Hose
Engine Hood
Right Wiper Arm
Left Wiper Arm
Right Scuttle Ventilation Grille
Left Scuttle Ventilation Grille
Right Engine Mounting Bracket
Generator
Assembly
Accelerator Cable Assembly
Wiper Arm Subassembly
EFI Fuel Hose Clamp
Fuel Pipe Sub-Assembly
Heater Outlet Hose A
Radiator Outlet Hose
Radiator Inlet Hose
Heater Inlet Hose
Vane-Type Pump
V-Belt V/ Power Steering
V-Belt No.1
Fan & Generator V-Belt
31
Replacement
1. Disconnect all the wire harnesses and the cables on the engine connected to the car body.
2. Detach air filter assembly with hose
3. Disconnect oil pipe and water hose
4. Loose positive and negative cables of the battery.
5. Detach propeller shaft. Detach front exhaust pipe assembly
6. Loose engine left & right rear brackets after hoisting the engine.
7. Disconnect all the other connectors between the engine and the car body.
8. See "Provision 20, Section 2, Chapter 2". Lift the car body and take out the engine assembly.
9. Remove A/C compressor to the crankshaft pulleyV-belt.
10. Remove power steering pump V-belt.
11. Detach water pump fan pulley.
12. Disconnect ignition coil and high voltage cable.
13. Detach cylinder head cover sub-assembly.
14. Detach generator assembly.
15. Detach the camshaft.
16. Detach the throttle body assembly
17. Detach intake manifold stay No. 2.
18. Take out the dipstick
19. Detach No. 1 fuel delivery pipe
20. Detach the wire harness.
21. Detach the steering assisting pump assembly
22. Detach exhaust manifold. See (Figure 71)
23. Pry cylinder head from the dowel pin on the cylinder block.
See (Figure 72)
24. Remove the cylinder head gasket.
25. Install cylinder head gasket
26. Install cylinder head sub-assembly
27. Install exhaust pipe assembly.
(a) Install the new gasket and exhaust manifold with 5
bolts. Torque: 34N. m
(b) Install exhaust manifold stay with 2 bolts.
(c) Install upper heat shield with 4 bolts
Torque: 17N. m
Figure 71
Figure 72
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28. Install power steering adjusting pole
29. Install power steering pump assembly
30. Install wire harness.
31. Install No. 1 fuel delivery pipe
32. Set the new gasket on cylinder head with flange upward. Install water inlet hose. See
(Figure 73)
33. Install manifold stay No. 2
34. Connect front exhaust pipe assembly
35. Install throttle body assembly
36. Install camshaft
37. Install engine cylinder head cover
38. Hoist the engine back to the compartment.
39. Install engine right left and rear brackets
40. Install propeller shaft
41. Install ignition coil and high pressure cables. Install air filter assembly with hose
42. Install oil pipe and water hose
43. Install left & right front tire
44. Install all the wire harnesses and cables on the engine connected to car body
45. Check compression pressure
46. Check CO/HC. Check idle and ignition timing
Figure 73
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