Geely CK (2008). Manual part — 27

105

Section 2 Front Suspension

Components

LF Strut

Assembly

Front

Brak

e Hose

Clip

Connected to Brak

e

Connected

to Brak

e

LF Brak

e

Assembly

Stabilizer Bar

Left Link Rod

Assembly

Left lo

wer Swing

Arm Assembly

Lo

wer Swing

Arm LF Brack

et

Lo

wer Swing

Arm

RF Brack

et

Front Stabilizer Bar

Assembly

Stabilizer Bar

Right Link Rod

Assembly

RF Brak

e

Assembly

Connected to Brak

e

Clip

Front Brak

e Hose

RF Strut

Assembly

Connected

to Brak

e

Body

Body

Right Lo

wer

Swing Arm

Assembly

Lo

wer T

railing

Arm Rear Elastic Hinge

Fix

ed to Shock

Absorber

ABS Sensor

W

ire Harness

Shock Absorber

106

Section 3 Front Wheel Alignment

Adjustment

1. Inspect tire

2. Inspect toe-in

Toe-in

If the toe-in is not as specified, adjust the tie rod (but the left and

right tie rods must be adjusted symmetrically).

3. Adjust toe-in

(1) Loose the tie rod end lock nut.

(2) Turn the left and right tie rod in the same direction for same

revolutions.

Hint: Adjust the toe-in to the specified value.

Only adjust the one-side tie rod is not allowed.

(3) Make sure the left and right tie rods are of the same length.

(The difference should be less than 0.5mm).

(4) Tighten the lock nut of tie rod.

Torque: 45~50N.m

4. Inspect wheel limited turn angle

Turn the steering wheel fully and measure the turning angle.

Wheel angle:

If the wheel angle is less than the specified value, check whether the length of the right and left tie rod

ends.

Tire Pressure

220KPa

Toe-in

C-D: 0±3mm

Inside wheel angle

37.6°

Outside wheel angle

33.3°

Front

Front

Turn Left

Inner

Outer

107

Section 4 Front Strut Assembly

Components:

Washer

Mount Cover

Shock Absorber Mount Support

Big Washer

Thrust Ball Bearing

Spring Upper Seat

Front Coil Spring
Upper Insulator

Front Coil Spring

Left Brake Assembly

ABS Sensor Wire Harness

Front Brake Hose

Stabilizer Bar Left
Link Rod Assembly

LF Shock Absorber Assembly

Front Coil Spring Lower Insulator

Front Bumper

Front Shock Absorber
Protecting Sleeve

108

Replacement

1. Remove the front wheel.

2. Remove the ABS sensor from the steering knuckle. Separate the sensor and signal wire from the wire

harness bracket on the front shock absorber.

3. Separate the front brake hose

Remove 2 clips and separate the front brake hose from the front shock absorber bracket.

4. Remove the stabilizer bar link rod assembly

Remove the nut connecting the stabilizer bar link rod assembly and the shock absorber.

5. Remove the front shock absorber with the coil spring

(1) Remove the nuts and bolts connecting the shock absorber and brake.

(2) Remove the 4 nuts connecting the front shock absorber and vehicle body.

Notice: reliable object shall be used to support the brake assembly!