Geely Emgrand X7. Manual part — 377

5.2.4 Dismantle and installation

5.2.4.1 Differential disassembly and assembly

Dismantlement procedure

NL05-0001b

1.

Refer to 3.3.8.3 replacement of
transmission assembly to
dismantle the transmission
assembly.

2.

For dismantling of gearshifting
control mechanical assembly,
refer to 3. 3.8.4 Replacement of
gearshifting control mechanical
assembly.

3.

For dismantling of fork shaft,
refer to 3.3.8.6 Replacement of
fork shaft.

4.

Dismantle differential assembly
inside transmission.

5.

Remove a total of 10 bolts for the
driven gear of the main reducing
gear.

6. Identify

the

position for the

locking pin of the planet gear
shaft.

NL05-0002b

7.

Extract the locking pin of the
Planet gear shaft with a
universal-purpose tool.

Notes:

The other face of the locking pin is
provided with a locking steel ball to
prevent the steel ball from dropping
off in the course of dismantling.

NL05-0003b

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8.

Take out planet gear shaft

NL05-0004b

9. Rotary

planet

gear

Notes:

Revolve the Planet gear by 90°, as
shown in the figure.

NL05-0005b

10. Take out planet gear

NL05-0006b

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11. Take out right output pinion.

NL05-0007b

12. Take out left output pinion.

NL05-0008b

13. Take out driven gear of main

reducer.

NL05-0009b

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14. Dismantle rear planet gear and

output gear

Notes:

If needing to adjust the engagement
clearance between the planet gear and
the output gear, adjust the thickness of
the gasket.

NL05-0010b

NL05-0011b

Installation procedure:

1. Install

planet

gear.

Notes:

Please pay attention to the state of the
gasket of the planet gear and the
output gear in the process of
installation.

If needing to replace the differential
bearing, please use a dedicated tool
GL201-011 to install the bearing.

2.

Install planet gear shaft

3.

Install lockpin of planet gear
shaft.

NL05-0012b

1510