Geely Emgrand X7. Manual part — 284

18. Dismantle transmission housing

Note: when spring snap ring expands, spring snap
ring may be pulled off due to self weight of output
shaft.

弹簧卡环

GC03-0054b

19. Dismantle outer ring.

20. Dismantle the washer.

21. Dismantle magnetic plug seat.

22. Dismantle spring pin.

23. Dismantle 1st speed －2nd speed shifting slide

rail component.

24. Dismantle 1st speed －2nd speed shifting fork.

25. Dismantle spring pin.

26. Dismantle 3rd -4th speed shift sliding rail

module。

三档-四档

换挡拨叉

五档-倒档

换挡拨叉

GC03-0055b

27. Dismantle 3rd -4th speed shift fork。

28. Dismantle 5th speed － Reverse gear shifting

slide rail component.

29. Dismantle 5

th

speed － Reverse gear shifting

fork.

30. Dismantle front bearing pedestal.

三档-四档

换挡拨叉

五档-倒档

换挡拨叉

GC03-0056b

Spring snap ring

5th speed

-reverseshift

fork

3rd speed-4th

speedshift fork

5th speed

-reverseshift

fork

3rd speed-4th

speedshift fork

1135

31. Dismantle input shaft.

32. Dismantle output shaft.

33. Dismantle differential components.

34. Dismantle the clutch housing.

输入轴

输出轴

GC03-0057b

Transmission adjustment before installation:

1. Place soldering tin (with a length of 10 mm and a

diameter of 1.6 mm more or less) on the position
on the differential case as shown in the diagram.
Then install bearing outer ring and differential.

2. Install clutch housing and tighten bolt to

specified torque.

3. If soldering tin is not flat, it should be replaced

with more thick soldering tin. Then repeat
procedures (1) and (2).

垫圈

GC03-0058b

4. Use micrometer caliper to measure flattened

soldering tin thickness (T), selec washer
thickness according to the following range.

Washer thickness: ( T+0.05 mm)-( T+0.11 mm)

GC03-0059b

Installation procedure::

Output shaft

Input shaft

Washer

1136

1. Install

clutch

housing.

2. Install

differential

components.

3. Install

output

shaft.

4. Install input shaft.

输入轴

输出轴

GC03-0057b

5. Install front bearing seat.

6. Install 5th speed － Reverse gear shifting fork.

7. Install 5th speed － Reverse gear shifting slide

rail component.

三档-四档

换挡拨叉

五档-倒档

换挡拨叉

GC03-0060b

8. Install

3

rd

speed －4th speed shifting fork.

9. Install 3rd speed－4th speed shifting slide rail

component.

三档-四档

换挡拨叉

五档-倒档

换挡拨叉

GC03-0061b

Output shaft

Input shaft

5th speed

-reverseshift

fork

3rd speed-4th

speedshift

fork

3rd speed-4th

speedshift

fork

5th speed

-reverseshift

fork

1137

10. Install spring pin.

GC02-0062b

11. Install 1st-2nd speed shift fork.

12. Install 1st-2nd speed shift sliding rail component

13. Install spring pin.

14. Install magnetic plug seat.

15. Install washer.

16. Install outer race.

GC03-0063b

17. Install transmission housing.

Note: The extruded sealant line shall be uniform
and continuous. No disconnection or excessive
application is allowed.

18. Install seal cover.

19. Install reverse gear and shaft.

20. Install seal gasket.

21. Install Reverse intermediate gear shaft bolt.

22. Install lower cover.

弹簧卡环

GC03-0054b

Spring snap

ring

1138