Geely EC718, EC718RV, EC715, EC715RV. Manual part — 263
Geely EC718, EC718RV, EC715, EC715RV. Manual part - 263
FE03-0116b
7.
Pull out the 4th gear and the 5th gear with a universal
bearing puller.
FE03-0117b
8.
Remove the 3rd gear and the 4th gear sleeve.
FE03-0118b
9.
Pull out the 3rd gear with a universal bearing puller.
Note
The gap between the 2nd gear and the 3rd gear is
very small. Pulling out after a certain distance, then
pull the 3rd gear separately.
Transmission / Drive Axle
Manual Transmission
3-95
FE03-0119b
10. Remove the 2nd gear bearing.
Note
This needle bearing has no opening and can be
directly removed.
FE03-0120b
11. Remove the 1st and 2nd gear synchronizer snap ring with
a plier.
FE03-0121b
12. Remove the 1st and 2nd gear synchronizer.
Gear Synchronizer Sleeve and Shift Fork Distance:
≤0.35 mm (13.780 × 10
-3
in)
3-96
Manual Transmission
Transmission / Drive Axle
FE03-0122b
13. Remove the 1st gear.
FE03-0123b
14. Remove the 1st gear needle bearing.
Note
The bearing has only one opening. Do not force to
remove, as it may damage the bearing.
FE03-0124b
15. After disassemble, the main shaft final state is:
Main shaft Wear:
Minimum Diameter 33.985 mm (1,337.989 × 10
-3
in)
Main shaft Runout:
≤0.03 mm (1.181 × 10
-3
in)
Transmission / Drive Axle
Manual Transmission
3-97
Installation Procedure:
GL201-005
FE03-0125b
1.
Install the 1st gear needle bearing.
Note
Apply a small amount of transmission fluid to the
bearing journal before installation.
If the bearings need to be replaced, the bearing
outer ring also need to be replaced. During the
removal, please use a special tool GL201-005.
FE03-0126b
2.
Install the 1st gear.
FE03-0127b
3.
Install the 1st and 2nd gear synchronizer.
Note
Gear side should face the rear of the transmission.
3-98
Manual Transmission
Transmission / Drive Axle
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