Lexus ES300 (1997 year). Manual — part 145
BO09D–03
N21797
Front Door Weatherstrip
Key Cylinder
Door Glass
Outside Handle
Door Glass Guide
Door Lock Protector
Door Belt Moulding
Upper Stop
Outside Rear
View Mirror
Door Hinge
Door Check Cover
Door Check
Door Hinge
Mirror Bracket
Upper Bracket
Garnish
Tweeter Speaker
Window Regulator
Setting Nut
Window Guide
Lower Plate
Inside Open Link
Locking Link
Door Inside Handle
Service Hole Cover
Door Trim
Door Inside
Handle Bezel
Power Window Switch
Grommet
Courtesy Light
Door Speaker
N·m (kgf·cm, ft·lbf) : Specified torque
Precoated part
Upper Stop
Door Lock
5.0 (51, 44 in.·lbf)
5.0 (51, 44 in.·lbf)
5.0 (51, 44 in.·lbf)
5.0 (51, 44 in.·lbf)
5.0 (51, 44 in.·lbf)
5.5 (56, 49 in.·lbf)
5.5 (56, 49 in.·lbf)
7.0 (71, 62 in.·lbf)
14 (143, 10)
14 (143, 10)
43 (440, 32)
43 (440, 32)
30 (306, 22)
30 (306, 22)
–
BODY
FRONT DOOR
BO–13
1191
1997 LEXUS ES300 (RM511U)
FRONT DOOR
COMPONENTS
BO09E–01
N21383
N21425
: 7 Clips
N18282
N21774
BO–14
–
BODY
FRONT DOOR
1192
1997 LEXUS ES300 (RM511U)
DISASSEMBLY
1.
REMOVE DOOR INSIDE HANDLE BEZEL
(a)
Open the cap, then remove the screw.
(b)
Using a screwdriver, remove the inside handle bezel.
HINT:
Tape the screwdriver tip before use.
2.
REMOVE THESE PARTS:
(a)
Upper bracket garnish
(b)
Power window switch
3.
REMOVE DOOR TRIM
(a)
Using a screwdriver, remove the screw cap.
HINT:
Tape the screwdriver tip before use.
(b)
Remove the 2 screws.
(c)
Insert a screwdriver between the door panel and door trim
to pry the trim out.
HINT:
Tape the screwdriver tip before use.
(d)
Pull the trim upward to remove it, then disconnect the
courtesy light connector.
(e)
Remove the courtesy light from the door trim.
4.
REMOVE THESE PARTS:
(a)
Tweeter speaker
(b)
Outside rear view mirror
Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)
(c)
Front door weatherstrip
5.
REMOVE DOOR INSIDE HANDLE
(a)
Remove the screw.
(b)
Disconnect the 2 control links from the inside handle as
shown in the illustration.
6.
REMOVE SERVICE HOLE COVER
Remove the grommet, then remove the service hole cover.
HINT:
At the time of assembly, please refer to the following item.
Bring out the links through the service hole cover.
7.
REMOVE SPEAKER
8.
DISCONNECT INSIDE OPEN LINK AND LOCKING
LINK
(a)
Using a clip remover, remove the clip.
(b)
Disconnect the 2 links from the door lock, then remove the
2 links.
9.
REMOVE FRONT DOOR WEATHERSTRIP
N21436
6 Clips
N21385
N21426
Snap Lower Plate
Setting Nut
Snap
Lower Plate
N21386
–
BODY
FRONT DOOR
BO–15
1193
1997 LEXUS ES300 (RM511U)
10.
REMOVE DOOR BELT MOULDING
(a)
Remove the 2 clips from the front and rear edge of the
moulding shown in the illustration.
(b)
Pry out the clips from the edge of moulding and remove
the moulding.
11.
REMOVE UPPER STOP
Remove the 2 bolts and 2 upper stops as shown in the illustra-
tion.
Torque: 14 N·m (143 kgf·cm, 10 ft·lbf)
12.
REMOVE DOOR GLASS
(a)
Remove the 3 nuts.
(b)
Pull the door glass out of the panel carefully.
HINT:
At the time of assembly, please refer to the following item.
Insert a shop rag inside the panel to prevent scratching the
glass.
13.
REMOVE WINDOW REGULATOR
(a)
Disconnect the connector.
(b)
Remove the bolt of lower plate.
Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)
(c)
Unlock the snap by pulling the lower plate.
(d)
Remove the snap and lower plate from the stud bolt of
lower bracket.
(e)
Remove the setting nut from the lower bracket.
(f)
Remove the 5 nuts and window regulator.
Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)
HINT:
At the time of assembly, please refer to the following item.
Apply MP grease to the glass guide and rollers of window regu-
lator.
N21387
N21388
N21777
N21389
BO–16
–
BODY
FRONT DOOR
1194
1997 LEXUS ES300 (RM511U)
14.
REMOVE DOOR GLASS GUIDE
Remove the bolt and guide.
Torque: 7.0 N·m (71 kgf·cm, 62 in.·lbf)
15.
REMOVE MIRROR BRACKET
Remove the 2 bolts, nut and bracket.
16.
REMOVE DOOR LOCK
(a)
Disconnect the 2 links from the outside handle and key
cylinder.
(b)
Disconnect the connector.
(c)
Remove the bolt.
Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)
(d)
Remove the 3 screws and door lock.
Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)
HINT:
At the time of assembly, please refer to the following item.
Apply adhesive to the 3 screws.
Part No.08833–00070, THREE BOND 1324 or equiva-
lent.
HINT:
At the time of assembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door
lock.
17.
REMOVE OUTSIDE HANDLE
(a)
Disconnect the connector.
(b)
Remove the 2 bolts and handle.
Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)
(c)
Remove the key cylinder from the handle.
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