Mercedes-Benz ML320. Manual — part 332

REMOVAL & INSTALLATION

INSTALLING LARGER WASHER FLUID RESERVOIR - SM82.35-P-0002GH

MODELS 163.113/136/154/172

with 5 I container

The 5 I washer fluid reservoir has been replaced by a 7.6 I container. If a 5 l container is replaced, then the
following modifications must be made.

This modification should ONLY be performed following a customer complaint.

B6 682 86 04

Lead (for antenna, on vehicles
without Audio APS or COMAND)

1

B6 682 86 05

Lead (for antenna, on vehicles
with Audio APS or COMAND)

1

B6 682 86 06

Lead (for antenna)

1

B6 788 03 57

Portable cellular telephone
console anthracite LHS

1

B6 788 03 55

Portable cellular telephone
console anthracite RHS

1

B6 788 03 54

Portable cellular telephone
console orion gray middle LHS

1

B6 788 03 58

Portable cellular telephone
console orion gray middle RHS

1

B6 788 03 59

Portable cellular telephone
console java LHS

1

B6 788 03 56

Portable cellular telephone
console java RHS

1

B6 682 86 07

Wiring harness (telephone on
radio)

1

B6 682 86 08

CTEL antenna

1

B6 682 86 09

Cover (with microphone), color:
java (as of 01/01)

1

B6 682 86 10

Cover (without microphone)
color: light gray (as of 01/01)

1

B6 682 86 11

Active microphone in design
function housing (up to 12/00)

1

2001 Mercedes-Benz ML320

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

me

Fig. 410: Identifying Larger Washer Fluid Reservoir Components

Fig. 411: Larger Washer Fluid Reservoir Component Locations

Operation no. of operation texts or standard texts and flat rates

Category

Op. no.

Operation text

Time

Acc. no.

Code

P

023591

INSTALLING

023WU/1.9hrs.

86 011 04

-

2001 Mercedes-Benz ML320

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

me

LARGER
CONTAINER FOR
WINDSHIELD
WASHER SYSTEM

Remove

1

Remove radiator
crossmember

AR62.30-P-2300GH

2

Drain the washer fluid
reservoir

Fig. 189

3

Remove container (1)

Detach hoses and

connectors. Remove
screws (2) and disconnect
from lower grommets.

4

Loosen air conditioning
hose (3) from clip (4)

5

Detach cooling module
(10) from lower
grommets

Convert

6

Press out template (5) and
set to correct dimension
(a, b)

Determine actual

dimension (a) from
drawing. Divide target
dimension (a) by
determined actual
dimension (a) and copy
template with
corresponding factor to
original size.

Check dimensions for

both axes.

7

Cut out holes (6) of
template

8

Using the holes (7),
position the template on
the left inner fender and
fasten in place with
adhesive tape

9

Center punch body at
bore (8)

10

Remove template (5).

11

Ø=19 mm bore hole at
punch mark

*WH58.30-Z-1003-34A

12

Deburr hole

2001 Mercedes-Benz ML320

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

me

Fig. 412: Identifying Hand pump (210 589 00 71 00)

Commercially available tools

Parts ordering notes

13

Clean, prime and paint
hole

Install

14

Mount clip (9) into hole

15

Installing larger washer
fluid reservoir

Have someone assist

you in lifting the cooling
module. Make sure that
the container is
positioned correctly in
the grommets and that the
clip is properly seated.
Fasten inner side of
container using screws
(2). Tighten hoses and
connectors again. Level
sensor is not required .

16

Mount cooling module
(10) in grommets again

17

Fasten AC system hose
(3) onto clip (4) again

18

Install radiator
crossmember again

AR62.30-P-2300GH

19

Fill washer fluid reservoir

Number

Designation

WH58.30-Z-1003-34A

Step drill bit dia. 16-30.5 mm

Part no.

Designation

Quantity

000 986 06 50

Priming pin

1

163 860 11 60

Washer fluid reservoir, 2 pumps
with level sensor

1

2001 Mercedes-Benz ML320

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

me