Great Wall Hover. Manual — part 102

Appendix A-9

Viewing confirmation

backup door

backup door glass

Wash, base-coat and stick according to the corresponding positions showed

by the broken line in the Figure

Apply washer on the glass-sticking

region of the backup door

Viewing confirmation

Viewing confirmation

Shake the glass base-coater to be sufficiently even followed

by the even application on the glass frame with the width of

about 20 and dry it for 2-15 minutes

Viewing confirmation

Viewing confirmation

Evenly apply it on the sticking region with the width of about

25mm and volatilize it completely.

Shake the base-coater to be sufficiently even followed by the

even application on the sticking region with the width of

about 20mm and dry it for 2-15 minutes

Wash the glass frame with the width of about 25mm and

volatilize the washer

Apply base-coater on the glass-

sticking region of the backup door

Apply washer on the backup door

glass frame

Apply base-coater on the backup

door glass frame

Apply adhesive on the backup door

glass frame

Backup door glass fixing

Instantly install and fix the glass after the glass adhesive

application

Vertically apply the glass adhesive on the glass frame and make

it even, continuous. Height: 12mm, width: 8mm

Vi e w i n g / h a n d l e

confirmation

Appendix A-10

Wash, base-coat and stick according to the corresponding positions showed

by the broken line in the Figure

the auto body

side window glass

Control item

Request

Control mean

Apply washer on side

window sticking region

Evenly apply it on the sticking region with the width of about

25mm and completely volatilize it.

Viewing confirmation

Apply base-coater on side

window sticking region

Shake the base-coater to be sufficiently even (for at least 1

minute) followed by the even application on the sticking region

with the width of about 20mm and dry it for 2-15minutes

Viewing confirmation

Apply washer on side

window glass frame

Wash the glass frame with the width of about 25mm and

volatilize the washer completely.

Viewing confirmation

Apply base coater on side

window glass frame

Shake the base-coater to be sufficiently even followed by the

even application on the glass frame with the width of about

2omm and dry it for 2-15 minutes.

Viewing confirmation

Apply adhesive on side

window glass frame

Vertically apply the glass adhesive on the glass frame and make

it even, continuous. Height: 12mm, width 8mm

Viewing confirmation

Side window fixing

Instantly install and fix the glass after the glass adhesive

application.

Viewing /handle confirmation

Appendix A-11

Driver seat assembly installation

bolt 1 in the Figure tightening torque:is 33

43N

m

Wheel nut fixing procedure

Wheel nut fixed torque

Installation order is A-C-E-B-D-F as showed in the Figure

Torque wrench

Viewing and handle

confirmation

The headrest can be up and down smoothly, angle-adjuster

handle can be normally used, driver, co-driver seat can move

freely and transmission trim cover can be freely opened.

seat assembly

the fixed torque of nut 1 in the Figure is 135

15N

m

brake disc assembly

Appendix B-12

Non-metal materials consumption table

Name

Brand, specification and

technical condition

Utility

Measuring

unit

Suitable Note

Silicon oil

Transmission lever. Three-hole

rubber block

Kg Suitable

Thread block

sealing agent

1271

Short, longitudinal front fixed

bolt, hub cap bolt, transmission

lever bolt, carriage fixing

L Suitable

Silicone rubber

surface sealing

agent

1596 (super gray)

Installing ring flange

L

Suitable

Anti-freeze

liquid

vinyl-EG --35℃

antifreeze liquid

Radiator and co-tank -

Kg

7

Molybdenum

disulfide

pressed

lithium base

grease

3#

Twisted bar spline, speed shaft

L

Suitable

Glass base

coater

5001TF

Glass base coat

m

0.03

Butyl tape

6×2×700

Air-filtering suction tube, door

seal film

L Suitable

Attraction

steering fluid

DEXRON3 (ATF-3)

Steering fuel cup assembly

L

1

Clutch oil

DOT4

Clutch master cylinder

L

0.15

Brake fluid

DOT4

Vacuum assist fluid reservoir

L

0.525

Auto gear oil

GL-4 75W/90

Transmission

L

2.2

For the exported

vehicle for

extremely cold

areas

Auto gear oil

GL-4 75W/90

Transfer case

L

2.7

For the exported

vehicle for

extremely cold

areas

Auto gear oil

GL-4 80W/90

Transmission

L

1.4

Auto gear oil

GL-4 80W/90

Transfer case

L

2.5

Auto gear oil

GL-5 75W/90

Rear axle

L

2.9

For the exported

vehicle for

extremely cold

areas

2.9L=5.14PTS

Auto gear oil

GL-5 80W/90

Rear axle

L

2.9

2.9L=5.14PTS