Mazda 6. Manual — part 184
H–6
CLUTCH PEDAL
6. Hold the pedal when the gear noise stops (clutch pedal disengagement point).
7. Measure distance A (the distance from the clutch pedal disengagement point to the fully depressed position)
and the pedal stroke.
8. Verify that they are within specification.
• If distance A or the pedal stroke is out of
specification, adjust the pedal height or the
clutch pedal free play to specification.
Clutch pedal disengagement stroke
Minimum: 20 mm {0.79 in} (Reference value)
Pedal stroke
140.0 mm {5.51 in} (Reference value)
End Of Sie
CLUTCH PEDAL REMOVAL/INSTALLATION
A6E491441030W02
1. Remove the battery and battery tray. (European (L.H.D.) and GCC specs.)
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4. After installation, adjust the clutch pedal. (See
.)
.
A6E4914W003
A6E4914W004
1
Nut
2
Clutch switch connector
3
Clutch switch
4
Nut
5
E-clip
6
Pin
7
Bushing
8
Nut
9
Push rod
10
Clevis
CLUTCH PEDAL, CLUTCH MASTER CYLINDER
H–7
H
Clutch Pedal Installation Note
1. After installation, adjust the pedal height and free play. (See
.)
End Of Sie
CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION
A6E491641990W01
1. Remove the battery and battry tray. (European (L.H.D.), GCC. specs.)
2. Remove in the order indicated in the table.
3. Plug the clutch pipe after removing it to avoid leakage.
4. Install in the reverse order of removal.
.
End Of Sie
11
Pedal pad
12
H–7 Clutch Pedal Installation Note
)
CLUTCH MASTER CYLINDER
A6E4916W001
1
Clip
2
Clutch pipe
3
Nut
4
Clutch master cylinder
5
Gasket
H–8
CLUTCH MASTER CYLINDER
CLUTCH MASTER CYLINDER DISASSEMBLY/ASSEMBLY
A6E491641990W02
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
.
Snap Ring Disassembly/Assembly Note
1. Hold the piston down using a cloth-wrapped pin
punch.
• If disassembling, remove the snap ring; if
assembling, install it.
End Of Sie
A6E4916W002
1
Clip
2
Hose
3
Joint
4
Bushing
5
Snap ring
(See
H–8 Snap Ring Disassembly/Assembly Note
6
Piston and secondary cap component
7
Spacer
8
Primary cap
9
Return spring
10
Clutch master cylinder body
XME4916W003
CLUTCH RELEASE CYLINDER
H–9
H
CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION
A6E491841920W01
1. Remove the under cover.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
.
End Of Sie
CLUTCH RELEASE CYLINDER
A6E4918W001
1
Clutch pipe
2
Bolt
3
Clutch release cylinder
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