Mazda 6. Manual — part 185
H–10
CLUTCH RELEASE CYLINDER
CLUTCH RELEASE CYLINDER DISASSEMBLY/ASSEMBLY
A6E491841920W02
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
.
End Of Sie
A6E4918W002
1
Boot
2
Push rod
3
Piston and cap
4
Return spring
5
Bleeder cap
6
Bleeder screw
7
Release cylinder body
CLUTCH UNIT
H–11
H
CLUTCH UNIT REMOVAL/INSTALLATION
A6E492016000W01
1. Remove in the order indicated in the table.
2. Install in the reverse order oremoval.
.
CLUTCH UNIT
A6E4920W001
1
Clutch release cylinder
2
3
Boot
4
Clutch release collar
5
Clutch release fork
6
Clutch cover
(See
H–12 Clutch Cover and Disc Removal Note
(See
H–13 Clutch Cover Installation Note
7
Clutch disc
(See
H–12 Clutch Cover and Disc Removal Note
(See
H–13 Clutch Disc Installation Note
)
8
Flywheel
(See
(See
H–12
CLUTCH UNIT
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a
crisscross pattern until spring tension is released.
3. Remove the clutch cover and disc.
Flywheel Removal Note
1. Hold the flywheel using the SST.
2. Remove the bolts evenly and gradually in a
crisscross pattern.
3. Remove the flywheel.
Flywheel Installation Note
1. Install the flywheel to the crankshaft.
2. When reusing the bolts, clean threads and hole, then apply locking compound to the threads.
Note
• No locking compound is needed when using new bolts.
3. Hand-tighten the flywheel lock bolts.
4. Install the SST to the flywheel.
5. Gradually tighten the flywheel lock bolts in a
crisscross pattern.
Tightning torque
108—115 N·m {11.1—11.7 kgf·m, 79.7—84.8
ft·lbf}
A6E4920W002
A6E4920W003
A6E4920W004
CLUTCH UNIT
H–13
H
Clutch Disc Installation Note
1. Hold the clutch disc position using the SST.
Clutch Cover Installation Note
1. Install the SSTs.
2. Tighten the bolts evenly and gradually in a
crisscross pattern.
Tightening torque
18.6—25.5 N·m {1.9—2.6 kgf·m, 14—19 ft·lbf}
End Of Sie
CLUTCH COVER INSPECTION
A6E492016410W01
1. Measure the wear of the diaphragm spring
fingers.
• If not as specified, replace the clutch cover.
Depth
0.6 mm {0.024 in} max.
2. Measure the flatness of the pressure plate with a
straight edge and a feeler gauge.
• If not as specified, replace the clutch cover.
Maximum clearance
0.5 mm {0.020 in}
3. When checking the diaphragm spring fingers,
mount a dial indicator on the cylinder block.
A6E4920W005
A6E4920W006
XME4920W010
XME4920W011
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