Mazda 6. Manual — part 295

SLIDING SUNROOF

S–75

S

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GLASS PANEL ADJUSTMENT

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1. Fully close the glass panel.
2. Measure the gap and height between the glass panel and body.
3. If not as specified, loosen the glass panel installation screws and reposition the glass panel.

Clearance

a: -0.8—1.2 mm {-0.032—0.047 in}
b: 0 mm {0 in}

4. Tighten the installation screws.
5. Insert a prepaid card between the weatherstrip

and the body of the vehicle. Verify that the sunroof
is shut tightly (there is resistance when the
prepaid card is moved).

• If the sunroof is not shut tightly, readjust by

performing Steps 3 and 4.

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FRONT DRAIN HOSE REMOVAL

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1. Remove the headliner.
2. Disconnect the front drain hose from the sunroof frame.
3. Remove the front drain hose from the clips.
4. Pull the front drain hose into the room side.
5. Remove the front drain hose.

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FRONT DRAIN HOSE INSTALLATION

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Caution

• If the front drain hose is pinched or bent anywhere, the water in the hose may not discharge and

enter the inside of the vehicle. During and after installation of the trims and the headliner, always
make sure there is no interference with the front drain hose. Fix any problem if found.

1. Apply soapy water to the front drain hose inserting area.
2. Insert one end (the wider end) of the front drain hose into the sunroof frame.
3. Install the front drain hose to the clips, parallel to the pillar and free of slack.
4. Insert the front drain hose joint into the hinge pillar inner hole.
5. Install the headliner.

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S–76

SLIDING SUNROOF

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REAR DRAIN HOSE REMOVAL

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1. Remove the headliner.
2. Remove the trunk side trim. (4SD)
3. Remove the trunk side upper trim and trunk side trim. (5HB)
4. Disconnect the rear drain hose from the sunroof frame.
5. Remove the rear drain hose from the clips.
6. Pull the rear drain hose into the room side.
7. Remove the rear drain hose.

4SD

5HB

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REAR DRAIN HOSE INSTALLATION

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Caution

• If the rear drain hose is pinched or bent anywhere, the water in the hose may not discharge and

enter the inside of the vehicle. During and after installation of the trims and the headliner, always
make sure there is no interference with the rear drain hose. Fix any problem if found.

1. Apply soapy water to the rear drain hose inserting area.
2. Insert one end (the wider side) of the rear drain hose into the sunroof frame.
3. Install the rear drain hose to the clips parallel to the pillar and free of slack.
4. Insert the rear drain hose joint into the rear pillar inner hole.
5. Install the trunk side trim. (4SD)
6. Install the trunk side upper trim and trunk side trim. (5HB)
7. Install the headliner.

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SUNROOF UNIT REMOVAL/INSTALLATION

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1. Disconnect the negative battery cable.
2. Remove the headliner.
3. Remove the glass panel.
4. Disconnect the front and rear drain hose from the sunroof frame.
5. Remove the bolt A, and then remove the rear set bracket.

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SLIDING SUNROOF

S–77

S

6. Remove the bolt B and nuts, and then remove the

sunroof unit.

7. Install in the reverse order of removal.
8. Adjust the glass panel. (See

S–75 GLASS PANEL

ADJUSTMENT

.)

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SUNROOF UNIT DISASSEMBLY/ASSEMBLY

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1. Disconnect the negative battery cable.
2. Remove the deflector.
3. Remove the glass panel.
4. Disassemble in the order indicated in the table.
5. Assemble in the reverse order of disassembly.

.

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1

Drip rail

2

Position plate

3

Slider
(See

S–78 Slider Disassembly Note

)

4

Rear stopper A

5

Sunshade

6

Sunroof motor

7

Rear stopper B

8

Decoration link
(See

S–78 Decoration Link Assembly Note

)

9

Guide
(See

S–78 Guide Disassembly Note

)

10

Drive unit
(See

S–78 Guide Assembly Note

)

11

Set plate A

12

Set plate B

13

Front stopper

14

Frame

S–78

SLIDING SUNROOF

Slider Disassembly Note

1. Remove the screw.
2. Slide the slider rearward, and remove it from the

sunroof frame.

Guide Disassembly Note

1. Slide the guide rearward, and remove it from the

sunroof frame.

Decoration Link Assembly Note

1. Set the pin in the decoration link.

Guide Assembly Note

1. Move the guide by hand until it comes to the front stopper.
2. Move the guide by hand until center of pin comes

between mark A and B.

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