Mazda CX 7. Manual — part 194

ALL WHEEL DRIVE (AWD)

03-19–7

03-19

Output Shaft Disassembly Note

1. Remove the coupling unit from the SST.
2. Install the coupling unit to the press as shown,

and remove the output shaft together with the
coupling unit.

3. Install the companion flange to the output shaft.

4. Secure the companion flange using the SST, and

remove the bolts.

5. Remove the output shaft.

Bearing Disassembly Note

1. Remove the bearing using the SSTs and a press.

Substitution SST

• 49 S033 108

Outer diameter: 33— 55 mm {1.30— 2.16 in}
Height: 155 mm {6.10 in} or more

End Of Sie

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49 S120 710

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49 M005 797

49 S033 108

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ALL WHEEL DRIVE (AWD)

03-19–8

COUPLING COMPONENT ASSEMBLY

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Warning

• The engine stand is equipped with a self-lock mechanism, however, if the coupling unit is in a

tilted condition, the self-lock mechanism could become inoperative. If the coupling unit
unexpectedly rotates it could cause injury, therefore do not maintain the coupling unit in a tilted
condition. When turning the coupling unit, grasp the rotation handle firmly.

.

9

8

7

5

4

3

1

2

10

6

SST

SST

R

SST

SST

SST

R

OIL

41.2—53.9
{4.2—5.4, 30.4—39.7}

167—226
{17.1—23.0,
124—166}

N·m {kgf·m, ft·lbf}

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1

Coupling unit

2

Output shaft
(See 03-19-9 Output Shaft Assembly Note)

3

Bearing
(See 03-19-9 Bearing Assembly Note)

4

Snap ring

5

Coupling case
(See 03-19-9 Coupling Case Assembly Note)

6

Shim

7

Oil seal
(See 03-19-9 Oil Seal Assembly Note)

8

Companion flange
(See 03-19-10 Companion Flange Assembly Note)

9

Washer

10

Locknut
(See 03-19-10 Locknut Assembly Note)

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ALL WHEEL DRIVE (AWD)

03-19–9

03-19

Output Shaft Assembly Note

1. Install the output shaft to the coupling unit and partially tighten the bolts.
2. Install the companion flange to the output shaft.
3. Secure the companion flange using the SST, and

tighten the bolts.

Tightening torque

41.2— 53.9 N·m {4.2— 5.4 kgf·m, 30.4— 39.7

ft·lbf}

Bearing Assembly Note

1. Assemble the bearing to the coupling case using

the SSTs.
Substitution SST

• 49 G030 796

Outer diameter: 58— 61 mm {2.29— 2.40 in}

Coupling Case Assembly Note

Caution

• The coupling unit will be damaged if it is pressed directly by a press. Always press the coupling

unit into the coupling case using the SST.

1. Assemble the coupling unit to the coupling case

using the SSTs and a press.
Substitution SST

• 49 S032 333

Outer diameter: 34.2— 40.0 mm {1.35— 1.57
in}
Inner diameter: 30.2— 32.2 mm {1.19— 1.26
in}
Inner depth: 65.2 mm {2.57 in} or more

Oil Seal Assembly Note

1. Apply the specified oil to a new oil seal lip.
2. Install the oil seal to the coupling case using the

SST.
Substitution SST

• 49 W011 102

Outer diameter: 66 mm {2.60 in} or more
Inner diameter: 54— 60 mm {2.13— 2.36 in}
Inner depth: 17.5 mm {0.69 in} or more

49 S120 710

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49 G030 797

49 G030 796

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49 S032 333

49 W010 107A

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49 W011 102

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ALL WHEEL DRIVE (AWD)

03-19–10

Companion Flange Assembly Note

1. Install the coupling case to the SSTs as shown.
2. Install the companion flange.

Locknut Assembly Note

1. Secure the companion flange using the SST, and

tighten a new locknut.

Tightening torque

167— 226 N·m {17.1— 23.0 kgf·m, 124— 166

ft·lbf}

End Of Sie

WM: DIFFERENTIAL OIL TEMPERATURE SENSOR

DIFFERENTIAL OIL TEMPERATURE SENSOR INSPECTION

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Warning

• Hot differential oil may cause severe burns. Do not perform maintenance while differential oil is

hot.

1. Disconnect the negative battery cable.
2. Disconnect the differential oil temperature sensor connector and remove the differential oil temperature sensor.
3. Wrap the differential oil temperature sensor with

plastic wrap and immerse it into a beaker filled
with water. Gradually raise the water temperature,
and measure resistance between differential oil
temperature sensor terminals A and B.

• If not as specified, inspect the harness for

continuity. If there is normal continuity
between the terminals, replace the differential
oil temperature sensor.

Differential oil temperature sensor specification

4. Install the differential oil temperature sensor and connect the connector.
5. Connect the negative battery cable.

49 L027 0A2

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49 S120 710

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A

B

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Water temperature (

°C {°F})

Resistance (kirohm)

0 {32}

91— 100

10 {50}

56— 61

20 {68}

35— 39

30 {86}

23— 25

40 {104}

14— 17

50 {122}

10— 11

60 {140}

7.1— 7.9

70 {158}

5.0— 5.6

80 {176}

3.6— 4.0

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