Mazda CX 7. Manual — part 271
POWER STEERING
06-14–1
06-14
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
06-14
POWER STEERING
STEERING LOCATION INDEX . . . . . . . . 06-14–2
AIR BLEEDING . . . . . . . . . . . . . . . . . . . . 06-14–3
POWER STEERING FLUID
INSPECTION . . . . . . . . . . . . . . . . . . . . 06-14–3
Fluid Level Inspection . . . . . . . . . . . . . 06-14–3
Fluid Leakage Inspection . . . . . . . . . . . 06-14–3
Fluid Pressure Inspection . . . . . . . . . . 06-14–4
STEERING WHEEL AND
COLUMN INSPECTION . . . . . . . . . . . . 06-14–5
Steering Wheel Play Inspection . . . . . . 06-14–5
Steering Wheel Looseness
Inspection . . . . . . . . . . . . . . . . . . . . . 06-14–5
Steering Wheel Effort Inspection . . . . . 06-14–5
STEERING WHEEL AND
COLUMN
REMOVAL/INSTALLATION . . . . . . . . . 06-14–6
Steering Wheel Removal Note. . . . . . . 06-14–7
Steering Lock Mounting Bolts
Removal Note . . . . . . . . . . . . . . . . . . 06-14–7
Key Cylinder (Without Advanced
Keyless System) Removal Note. . . . . 06-14–7
Steering Lock Mounting Bolts
Installation Note . . . . . . . . . . . . . . . . . 06-14–7
Steering Shaft Installation Note . . . . . . 06-14–8
Steering Wheel Installation Note . . . . . 06-14–8
STEERING SHAFT INSPECTION. . . . . . 06-14–8
STEERING GEAR AND LINKAGE
REMOVAL/INSTALLATION. . . . . . . . . . 06-14–9
STEERING GEAR AND LINKAGE
DISASSEMBLY . . . . . . . . . . . . . . . . . . . 06-14–10
Tie-rod End Disassembly Note . . . . . . 06-14–11
Tie-rod Disassembly Note . . . . . . . . . . 06-14–11
Locknut (Adjusting Cover), Adjusting
Cover Disassembly Note . . . . . . . . . . 06-14–12
Pinion Shaft, Oil seal (lower side)
Disassembly Note . . . . . . . . . . . . . . . 06-14–12
Bearing (upper side), Oil seal
(upper side) Disassembly Note . . . . . 06-14–12
Clip Disassembly Note . . . . . . . . . . . . . 06-14–13
Oil Seal Disassembly Note. . . . . . . . . . 06-14–13
Mounting Rubber Disassembly Note. . . 06-14–13
STEERING GEAR AND LINKAGE
INSPECTION . . . . . . . . . . . . . . . . . . . . . 06-14–13
Steering Rack Inspection . . . . . . . . . . . 06-14–13
Tie-rod End Inspection . . . . . . . . . . . . . 06-14–14
Tie rod Inspection . . . . . . . . . . . . . . . . . 06-14–14
STEERING GEAR AND LINKAGE
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . 06-14–14
Mounting Rubber Assembly Note . . . . . 06-14–16
Oil Seal Assembly Note . . . . . . . . . . . . 06-14–17
Steering Rack Assembly Note. . . . . . . . 06-14–17
Stopper Assembly Note . . . . . . . . . . . . 06-14–18
Oil seal (Upper side)
Assembly Note . . . . . . . . . . . . . . . . . 06-14–18
Bearing (upper side)
Assembly Note . . . . . . . . . . . . . . . . . . 06-14–18
Oil Seal (lower side) Assembly Note . . . 06-14–19
Pinion Shaft Assembly Note . . . . . . . . . 06-14–19
Housing Cover Assembly Note . . . . . . . 06-14–19
Dust cover Assembly Note . . . . . . . . . . 06-14–19
Adjusting Cover, Locknut
(Adjusting Cover) Assembly Note . . . . 06-14–19
Tie-rod Assembly Note . . . . . . . . . . . . . 06-14–20
Boot Assembly Note . . . . . . . . . . . . . . . 06-14–21
POWER STEERING OIL PUMP
REMOVAL/INSTALLATION . . . . . . . . . . 06-14–21
POWER STEERING OIL PUMP
DISASSEMBLY/ASSEMBLY . . . . . . . . . 06-14–22
Power Steering Oil Pump Component
Disassembly Note . . . . . . . . . . . . . . . 06-14–23
Clip Disassembly Note . . . . . . . . . . . . . 06-14–23
Shaft Component
Disassembly Note . . . . . . . . . . . . . . . 06-14–24
Oil seal Disassembly Note . . . . . . . . . . 06-14–24
Oil seal Assembly Note . . . . . . . . . . . . . 06-14–24
Side plate Assembly Note . . . . . . . . . . . 06-14–24
Rotor Assembly Note . . . . . . . . . . . . . . 06-14–25
Cam Ring Assembly Note . . . . . . . . . . . 06-14–25
Rear Pump Body Assembly Note . . . . . 06-14–25
Clip Assembly Note . . . . . . . . . . . . . . . . 06-14–25
End of Toc
WM: STEERING
POWER STEERING
06-14–2
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
Revised 12/2006 (Ref. No. R215/06)
STEERING LOCATION INDEX
id061400800100
.
AWD
(Mexico spec.)
2
3
1
5
4
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1
Power steering fluid
(See 06-14-3 AIR BLEEDING.)
(See 06-14-3 POWER STEERING FLUID
INSPECTION.)
2
Steering wheel and column
(See 06-14-5 STEERING WHEEL AND COLUMN
INSPECTION.)
(See 06-14-6 STEERING WHEEL AND COLUMN
REMOVAL/INSTALLATION.)
3
Steering shaft
(See 06-14-8 STEERING SHAFT INSPECTION.)
4
Steering gear and linkage
(See 06-14-9 STEERING GEAR AND LINKAGE
REMOVAL/INSTALLATION.)
(See 06-14-10 STEERING GEAR AND LINKAGE
DISASSEMBLY.)
(See 06-14-13 STEERING GEAR AND LINKAGE
INSPECTION.)
(See 06-14-14 STEERING GEAR AND LINKAGE
ASSEMBLY.)
5
Power steering oil pump
(See 06-14-21 POWER STEERING OIL PUMP
REMOVAL/INSTALLATION.)
(See 06-14-22 POWER STEERING OIL PUMP
DISASSEMBLY/ASSEMBLY.)
POWER STEERING
06-14–3
06-14
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
Revised 3/2007 (Ref. No. R051/07)
End Of Sie
AIR BLEEDING
id061400800200
Caution
• Do not turn the steering wheel during the fluid level inspection, otherwise the fluid level changes
and cannot be inspected correctly.
1. Inspect the fluid level. (See 06-14-3 POWER STEERING FLUID INSPECTION.)
2. Jack up the front of the vehicle and support it on safety stands.
3. Turn the steering wheel fully to the left and right several times with the engine not running.
4. Reinspect the fluid level.
• If it has dropped, add fluid.
5. Repeat Steps 3 and 4 until the fluid level stabilizes.
6. Lower the vehicle.
7. Start the engine and let it idle.
8. Turn the steering wheel fully to the left and right several times.
9. Verify that the fluid is not foamy and that the fluid level has not dropped.
• If the fluid level has dropped, add fluid as necessary and repeat Steps 8 and 9.
End Of Sie
WM: POWER STEERING FLUID
POWER STEERING FLUID INSPECTION
id061400800500
Fluid Level Inspection
1. Inspect the power steering fluid level.
• Add fluid to the specified level as necessary.
Power steering fluid type
ATF M-III, M-V or equivalent (e.g. Dexron
®
II)
Power steering fluid capacity (approx. quantity)
2WD, AWD (except Mexico spec.): 0.89 L {0.94 US qt, 0.78 lmp qt}
AWD (Mexico spec.): 0.98 L {1.0 US qt, 0.86 lmp qt}
Fluid Leakage Inspection
1. Start the engine and let it idle.
2. Turn the steering wheel fully to the left and right to apply fluid pressure.
Caution
• If the steering wheel is kept in the fully turned position for more than 5, the fluid temperature will
rise excessively and adversely affect the oil pump.
3. Inspect for fluid leakage.
• If fluid leakage is found, replace related pipe
or hose.
Note
• The points where fluid leakage may occur
are indicated in the figure.
AWD (Mexico spec.)
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POWER STEERING
06-14–4
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
Fluid Pressure Inspection
1. Assemble the SSTs as shown in the figure.
2. Disconnect the pressure pipe from the oil pump,
and connect the SSTs.
Tightening torque
29.4— 44.1 N·m {3.0— 4.4 kgf·m, 22— 32
ft·lbf}
3. Bleed the air from the system. (See 06-14-3 AIR
BLEEDING.)
4. Open the gauge valve fully.
5. Start the engine and turn the steering wheel fully
left and right to raise the fluid temperature to 50—
60
°C {122— 140 °F}.
6. Close the gauge valve completely.
7. Increase the engine speed to 1,000— 1,500 rpm
and measure the fluid pressure generated by the
oil pump.
• If the pressure is not within the specification,
repair or replace the oil pump component.
Caution
• If the valve is left closed for more than 5,
the fluid temperature will rise excessively
and adversely affect the oil pump.
Oil pump fluid pressure
10.31— 10.80 MPa {105.2— 110.1 kgf/cm
2
,
1,496— 1,566 psi}
8. Open the gauge valve fully and increase the
engine speed to1,000— 1,500 rpm.
9. Turn the steering wheel fully to the left and right,
then measure the fluid pressure generated at the
gear housing.
• If the pressure is not within the specification,
repair or replace the steering gear
component.
Caution
• If the steering wheel is kept in the fully
turned position for more than 5 seconds,
the fluid temperature will rise excessively
and adversely affect the oil pump.
Gear housing fluid pressure
10.31— 10.80 MPa {105.2— 110.1 kgf/cm
2
, 1,496— 1,566 psi}
49 1232 670B
49 H002 671
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49 G032 3A4A
acxuuw00000505
THERMOMETER
50—60
{122—140 }
°
°
F
GAUGE
CLOSE VALVE
COMPLETELY
acxuuw00000506
THERMOMETER
50—60
{122—140 }
°
°
F
GAUGE
OPEN VALVE
COMPLETELY
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