Mazda Protege 5. Manual — part 255
AUTOMATIC TRANSAXLE
05–17–29
05–17
Inspection of Operation
Note
•
When inspecting the pressure control solenoid, connect the GND connection to the GND terminal (I
terminal) of the pressure control solenoid inside the solenoid valve connector.
•
Do not apply voltage for more than 3 seconds.
1. Apply B+ to terminal A, B, C, F, or G and battery
negative voltage to GND, and verify that a click
sound is heard from each solenoid.
•
If the click sound is not heard from each
solenoid, replace solenoids.
2. Apply B+ to terminal D and battery negative
voltage to terminal I, and verify that a click sound
is heard from solenoid.
•
If the “click” is not heard, replace the solenoid
valve. (See 05–17–30 SOLENOID VALVES
REMOVAL/INSTALLATION.)
Resistance Inspection (Off-vehicle)
1. Measure the resistance of each solenoid valve individually.
•
If not as specified, replace the solenoid valve.
Pressure control solenoid
Resistance: 2.4—7.3 ohms
Shift solenoid A, B, C
Resistance: 1.0—4.2 ohms
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Z3U517W05
Z3U517W06
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AUTOMATIC TRANSAXLE
05–17–30
Shift solenoid D, E
Resistance: 10.9—26.2 ohms
End Of Sie
SOLENOID VALVES REMOVAL/INSTALLATION
A3U051721280W02
1. Remove the control valve body. (See 05–17–36 On-vehicle Removal.)
2. Remove the solenoid valve(s).
3. Apply ATF to a new O-ring and install it on the
solenoid valve.
4. Install the solenoid valve in the control valve
body.
Tightening torque
7.9—10.7 N·m {80—110 kgf·cm, 69.5—95.4
in·lbf}
5. Install the control valve body. (See 05–17–38 On-
vehicle Installation.)
6. Add in ATF and, with the engine idling, inspect
the ATF level and inspect for leakage. (See 05–
17–18 AUTOMATIC TRANSAXLE FLUID (ATF)
REPLACEMENT.) (See 05–17–18 Automatic
Transaxle Fluid (ATF) Level Inspection.)
7. Carry out the mechanical system test. (See 05–
17–11 MECHANICAL SYSTEM TEST.)
8. Carry out the road test. (See 05–17–14 ROAD
TEST.)
End Of Sie
O/D OFF INDICATOR LIGHT INSPECTION
A3U051755480W01
Inspection of Operation
1. Turn the IG SW from OFF to ON.
Note
•
The O/D OFF indicator light flashes when any malfunction exists in the EC-AT system components.
2. Verify that the O/D OFF indicator light is not illuminating.
3. Depress the switch and verify that the O/D OFF indicator light illuminates.
•
If the O/D OFF switch does not function, inspect the O/D OFF switch, and then inspect the terminal voltage
of the O/D OFF indicator light.
End Of Sie
PCM INSPECTION
A3U051718880W01
1. Inspect the PCM. (See 01–40A–7 PCM INSPECTION [ZM].) (See 01–40B–7 PCM INSPECTION [FS].)
End Of Sie
PCM REMOVAL/INSTALLATION
A3U051718880W02
1. Remove and install the PCM. (See 01–40A–7 PCM REMOVAL/INSTALLATION [ZM].) (See 01–40B–7 PCM
REMOVAL/INSTALLATION [FS].)
End Of Sie
Z3U517W07
X3U517WB7
X3U517WB8
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AUTOMATIC TRANSAXLE
05–17–31
05–17
AUTOMATIC TRANSAXLE (ATX) REMOVAL/INSTALLATION
A3U051701030W07
1. Drain the ATF. (See 05–17–18 AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT.)
2. Remove the tires and splash shield.
3. Remove the battery and battery carrier.
4. Remove the fresh-air duct and air cleaner component. (See 01–13A–5 INTAKE-AIR SYSTEM REMOVAL/
INSTALLATION [ZM].) (See 01–13B–6 INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [FS].)
5. Remove the EGR pipe, front pipe and TWC. (See 01–15–1 EXHAUST SYSTEM REMOVAL/INSTALLATION.)
Warning
••••
Improperly jacking a transaxle is dangerous. It can slip off the jack and may cause serious injury.
6. Remove in the order indicated in the table.
7. Install in the reverse order of removal.
8. Add ATF to the specified level. (See 05–17–18 AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT.)
9. Carry out the mechanical system test. (See 05–17–11 MECHANICAL SYSTEM TEST.)
×
: Test to be performed after the service work
10. Carry out the road test. (See 05–17–14 ROAD TEST.)
Service item
Test item
Line
pressure
test
Stall test
Time lag
test
ATX replacement
×
ATX overhaul
×
×
×
Torque converter
replacement
×
×
Oil pump
replacement
×
Clutch system
replacement
×
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AUTOMATIC TRANSAXLE
05–17–32
.
A3U0517W005
1
Vehicle speedometer sensor connector
2
TR switch connector
3
Input/turbine speed sensor connector
4
Transaxle connector
5
Harness bracket
6
Battery tray bracket
7
Oil dipstick and filler tube
8
Oil hose
9
Brake hose clip
10
ABS wheel speed sensor bracket
11
Tie rod end
(See 06–12–9 STEERING GEAR AND LINKAGE
REMOVAL/INSTALLATION.)
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