Mazda Protege 5. Manual — part 214
CONVENTIONAL BRAKE SYSTEM
04–11–25
04–11
Piston Assembly Note
•
Insert the piston into the caliper and turn the adjustment gear counterclockwise with an Allen wrench to pull the
piston inward. (Turn until it stops.)
End Of Sie
REAR BRAKE (DRUM) INSPECTION
A3U041126250W01
Brake Lining Thickness Inspection
1. Remove the brake drum.
2. Inspect the remaining thickness of the lining.
Thickness
1.0 mm {0.039 in} min.
3. Replace both left and right brake shoes if either is
at or less than the minimum thickness.
Brake Drum Inspection
1. Measure the inner diameter of the drum.
Maximum diameter
201.5 mm {7.933 in}
2. Inspect for scratches and uneven or abnormal
wear inside the drum.
3. Repair or replace the drum if necessary.
4. When repairing or replacing the drum, inspect the
contact with the shoes.
End Of Sie
W6U411WBD
X3U411WB1
X3U411WB2
X3U411WB3
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CONVENTIONAL BRAKE SYSTEM
04–11–26
REAR BRAKE (DRUM) REMOVAL/INSTALLATION
A3U041126250W02
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. Perform the following.
(1) Depress the brake pedal a few times. Then verify that the brakes do not drag.
(2) Inspect the pedal-to-floor clearance.
(3) Inspect the parking brake lever stroke.
.
Y3U411WA6
1
Hub cap
2
Screw
3
Brake drum
(See 04–11–27 Brake Drum Removal Note)
(See 04–11–27 Brake Drum Installation Note)
4
Locknut
(See 03–11–4 Locknut Removal Note)
(See 03–11–7 Locknut Installation Note)
5
Wheel hub
6
ABS wheel-speed sensor (if equipped)
7
Return spring
8
Lever spring
9
Hold pin and hold spring
10
Anti-rattle spring
11
Leading shoe
12
Trailing shoe
13
Operating lever
14
Adjuster
15
Parking brake cable
16
Brake pipe
17
Wheel cylinder
18
O-ring
19
Backing plate
1712-1U-01G(04-11).fm 26 ページ 2001年6月29日 金曜日 午前10時3分
CONVENTIONAL BRAKE SYSTEM
04–11–27
04–11
Brake Drum Removal Note
1. Mark the wheel hub bolt and brake drum before
removal for reference during installation.
Brake Drum Installation Note
1. Remove any rust or grime on the contact face of the drum brake.
2. Install the brake drum and align the marks made before removal.
End Of Sie
WHEEL CYLINDER DISASSEMBLY/ASSEMBLY
A3U041126610W01
Caution
••••
Replace the wheel cylinder component if a problem is found.
1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
.
End Of Sie
X3U411WB5
X3U411WB6
1
Boot
2
Wheel cylinder piston
3
Piston cup
4
Wheel cylinder spring
5
Bleeder cap
6
Bleeder screw
(See 04–11–21 Bleeder Screw Assembly Note)
7
Wheel cylinder body
1712-1U-01G(04-11).fm 27 ページ 2001年6月29日 金曜日 午前10時3分
PARKING BRAKE SYSTEM
04–12–1
04–12
04–12
PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM
LOCATION INDEX . . . . . . . . . . . . . . . . 04–12–1
PARKING BRAKE (LEVER TYPE)
INSPECTION . . . . . . . . . . . . . . . . . . . . . 04–12–1
PARKING BRAKE (LEVER TYPE)
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 04–12–1
PARKING BRAKE (LEVER TYPE)
REMOVAL/INSTALLATION . . . . . . . . . . 04–12–2
End of Toc
PARKING BRAKE SYSTEM LOCATION INDEX
A3U041244000W01
.
End Of Sie
PARKING BRAKE (LEVER TYPE) INSPECTION
A3U041244000W02
1. Pull the parking brake lever a few times.
2. Depress the brake pedal a few times.
3. Inspect the parking brake stroke by pulling the parking brake lever with a force of 98 N {10 kgf, 22 lbf}.
Stroke
5—7 notches
End Of Sie
PARKING BRAKE (LEVER TYPE) ADJUSTMENT
A3U041244000W03
1. Start the engine and depress the brake pedal several times.
2. Stop the engine.
3. Turn the adjusting nut at the front of the parking
cable.
4. After adjustment, inspect the following points:
(1) Turn the ignition switch to ON, pull the parking
brake lever one notch, and verify that the
parking brake warning light illuminates.
(2) Verify that the rear brakes do not drag.
End Of Sie
A3U0412W001
1
Parking brake
(See 04–12–1 PARKING BRAKE (LEVER TYPE)
INSPECTION)
(See 04–12–1 PARKING BRAKE (LEVER TYPE)
ADJUSTMENT)
(See 04–12–2 PARKING BRAKE (LEVER TYPE)
REMOVAL/INSTALLATION)
X3U412WA0
1712-1U-01G(04-12).fm 1 ページ 2001年6月29日 金曜日 午前10時3分
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