Mazda Protege 5. Manual — part 185
SERVICE TOOLS
01–60–1
01–60
01–60
SERVICE TOOLS
ENGINE SST . . . . . . . . . . . . . . . . . . . . . . 01–60–1
End of Toc
ENGINE SST
A3U016001001W01
49 9200 020A
V-ribbed belt
tension gauge
49 T012 0A0A
Tappet holder
set
49 S120 710
Coupling flange
holder
<FS>
49 E011 1A1
Holder set
<FS>
49 G011 103
Bolts
<FS>
49 B014 001
Oil seal installer
49 H010 401
Oil seal installer
<FS>
49 G033 107A
Dust cover
installer
<FS>
49 E017 5A0
Engine support
set
49 W033 105
Oil seal installer
<ZM>
49 G030 797
Handle (Part of
49 G030 795)
<ZM>
49 B010 001
Oil seal installer
<ZM>
49 T028 302
Dust boot
installer
<ZM>
49 0187 280A
Oil pressure
gauge
49 G014 001
Oil filter wrench
49 D011 102
Crankshaft lock
tool
<ZM>
49 9200 145
(ATX)
49 D015 0A0
(MTX)
Radiator cap
tester adapter
set
49 L018 901
Injector checker
49 UN01 130
104 Pin
breakout box
49 D015 004
Box wrench
49 N013 1A0B
Fuel pressure
gauge set
1712-1U-01G(01-60).fm 1 ページ 2001年6月30日 土曜日 午後12時0分
SERVICE TOOLS
01–60–2
End Of Sie
49 U014 001
Air pressure
tester
MZ254AT3641
Evaporative
emission
system tester
49 B019 9A0
System selector
418FS475
WDS
1712-1U-01G(01-60).fm 2 ページ 2001年6月30日 土曜日 午後12時0分
02–10–1
02
SUSPENSION
SECTION
02–10
Toc of SCT
GENERAL PROCEDURES . . . . 02-10
WHEEL ALIGNMENT . . . . . . . . 02-11
FRONT SUSPENSION . . . . . . . 02-13
REAR SUSPENSION . . . . . . . . 02-14
TECHNICAL DATA . . . . . . . . . 02-50
SERVICE TOOLS. . . . . . . . . . . 02-60
Toc of SCT
02–10
GENERAL PROCEDURES
PRECAUTION (SUSPENSION) . . . . . . . . 02–10–1
Wheels and Tires
Removal/installation . . . . . . . . . . . . . . 02–10–1
Suspension Links
Removal/installation . . . . . . . . . . . . . . 02–10–1
Power Steering Components
Removal/installation . . . . . . . . . . . . . . 02–10–1
End of Toc
PRECAUTION (SUSPENSION)
A3U021001013W01
Wheels and Tires Removal/installation
1. The removal and installation procedures for the wheels and tires are not mentioned in this section. When a
wheel is removed, retighten it to 89—117 N·m {9—12 kgf·m, 66—86 ft·lbf}.
Suspension Links Removal/installation
1. Tighten any part of the suspension that uses rubber bushings only after the vehicle has been lowered and
unloaded.
Note
•
Unloaded ... Fuel tank is full. Engine coolant and engine oil are at specified levels. Spare tire, jack and
tools are in designated positions.
Power Steering Components Removal/installation
1. If any power steering fluid line has been disconnected anytime during the procedure, add ATF M-
III
or
equivalent (e.g. Dexron
®
III
), bleed the fluid line, and inspect for leakage after the procedure has been
completed.
End Of Sie
1712-1U-01G(02-10).fm 1 ページ 2001年6月29日 金曜日 午前9時53分
WHEEL ALIGNMENT
02–11–1
02–11
02–11
WHEEL ALIGNMENT
WHEEL ALIGNMENT
PRE-INSPECTION . . . . . . . . . . . . . . . . 02–11–1
FRONT WHEEL ALIGNMENT . . . . . . . . 02–11–1
Specification (Unloaded)*1 . . . . . . . . . 02–11–1
Maximum Steering Angle Adjustment . 02–11–1
Camber and Caster Adjustment . . . . . . 02–11–2
Total Toe-in Adjustment . . . . . . . . . . . . 02–11–2
REAR WHEEL ALIGNMENT . . . . . . . . . . 02–11–3
Specification (Unloaded)*1 . . . . . . . . . . 02–11–3
Total Toe-in Adjustment . . . . . . . . . . . . 02–11–3
End of Toc
WHEEL ALIGNMENT PRE-INSPECTION
A3U021101013W01
1. Inspect the tire inflation, and adjust to the recommended pressure as necessary.
2. Inspect the front wheel for bearing play and correct it if necessary. (See 03–11–1 Wheel Bearing Play
Inspection.)
3. Inspect the wheel and tire runouts. (See 02–50–1 SUSPENSION TECHNICAL DATA.)
4. Inspect the ball joints and steering linkage for excessive looseness.
5. Shake the vehicle to inspect the operation of the shock absorbers.
Note
•
The vehicle must be on level ground and unloaded.
•
Unloaded ... Fuel tank is full. Engine coolant and engine oil are at specified levels. Spare tire, jack and
tools are in designated positions.
6. Measure the height from the center of the wheel
to the fender brim. The difference between the left
and right measurement must not exceed 10 mm
{0.39 in}.
End Of Sie
FRONT WHEEL ALIGNMENT
A3U021101015W01
Specification (Unloaded)*
1
*
1
: Engine coolant and engine oil are at specified levels. Spare tire, jack and tools are in designated positions.
*
2
: Difference between left and right must not exceed 1
°°°°
30'.
Maximum Steering Angle Adjustment
1. Loosen the tie-rod end locknuts.
2. Remove the steering gear boot clamp.
Z3U0211W001
Item
Fuel gauge indication
Empty
1/4
1/2
3/4
Full
Total toe-in
(mm {in})
2
±
4 {0.08
±
0.16}
(degree)
0
°
12'
±
24'
Maximum steering angle
Inner
37
°±
3
°
Outer
33
°±
3
°
Caster angle*
2
1
°
46'
±
1
°
1
°
49'
±
1
°
1
°
51'
±
1
°
1
°
53'
±
1
°
1
°
56'
±
1
°
Camber angle*
2
-0
°
48'
±
1
°
-0
°
49'
±
1
°
Kingpin angle (reference value)
12
°
34'
12
°
35'
12
°
36'
1712-1U-01G(02-11).fm 1 ページ 2001年6月29日 金曜日 午前9時54分
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