Mazda Protege 5. Manual — part 317

GLASS/WINDOWS/MIRRORS

09–12–23

09–12

12. Use a brush to apply primer to the bonding area

of the glass, the body, and the molding within the
area shown.

Caution

••••

Keep the area free of dirt and grease, and
do not touch the surface, otherwise the
primer may not properly bond to the
surface of the glass and body, which may
cause leaks to occur.

Note

•

Use only glass primer on the glass, and
body primer on the body and the molding.
Allow it to dry for approximately 30
minutes.

13. Once the primer is dry, apply sealant around the

entire circumference to fill the gap between the
dam and the edge of the glass measuring
11.0 mm {0.433 in} high and 5.0 mm {0.20 in}
wide.

14. Align the glass marks with the V-notches in the

spacers and install the glass onto the body.

15. Press firmly inward on the glass to compress the

sealant.

16. Verify that the gap along the upper edge is

7.3 mm {0.29 in} and side edge is 6.8 mm
{0.27 in}.

17. Use a scraper to smooth away any sealant that

oozes out. Add more sealant to any points of poor
contact. Adjust the sealant as shown if necessary.

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GLASS/WINDOWS/MIRRORS

09–12–24

18. Before the surface of the sealant has hardened, install the windshield molding.
Hardening time of sealant

19. Align the marking on the molding with the inner

side of the body groove. (1)

20. Install the upper edge starting from the outer ends

and moving inward. (2)

21. Install the corners. (3)
22. Install the windshield molding installation clips to

the cowl grille hole. (4)

23. Install the sides, starting from the upper edge and

moving downward, being careful not to pull out
the corners. (5)

24. Use isopropyl alcohol to remove any excess

sealant.

25. Install the headliner. (See 09–17–16 HEADLINER

REMOVAL/INSTALLATION.)

26. Install the cowl grille. (See 09–16–1 COWL GRILLE REMOVAL/INSTALLATION.)
27. Install the base. (See 09–12–31 BASE INSTALLATION.)
28. Install the rearview mirror. (See 09–12–31 REARVIEW MIRROR INSTALLATION.)

End Of Sie

QUARTER WINDOW GLASS REMOVAL

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1. Remove the C-pillar trim. (See 09–17–11 C-PILLAR TRIM REMOVAL/INSTALLATION.)
2. Apply protective tape along the edge of body and

quarter window glass.

Temperature

Surface

hardening time

Time required

until car can be
put into service

5

°

C {41

°

F}

Approx. 1.5 h

Approx. 12 h

20

°

C {68

°

F}

Approx. 1 h

Approx. 4 h

35

°

C {95

°

F}

Approx. 10 min.

Approx. 2 h

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GLASS/WINDOWS/MIRRORS

09–12–25

09–12

3. Make a hole through the sealant except fastener,

pin and clip from the inside of the vehicle using an
awl.

4. Pass the SST (piano wire) through the hole.

Warning

••••

Using a SST (piano wire) with bare hands
can cause injury. Always wear gloves
when using a SST (piano wire).

5. Wind each end of the SST (piano wire) around a

bar.

6. Working with another person, saw through the

sealant around the edge of the glass, being
careful to not damage the vehicle body.

Note

•

Use a long sawing action to spread the work
over the whole length of the SST (piano
wire) to prevent it from breaking.

7. Pull the quarter window glass, then disengage the

fastener, pin and clip.

8. Remove the fastener and pin from the body.

End Of Sie

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GLASS/WINDOWS/MIRRORS

09–12–26

QUARTER WINDOW GLASS INSTALLATION

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Caution

••••

To prevent the sealant from cracking or the glass from being pushed out by air pressure if a door
is closed, open all of the windows and leave them open until the sealant has hardened.

1. Cut away the old sealant using a razor so that 1—2 mm {0.04—0.07 in} thickness of sealant remains around

the circumference of the frame.

•

If all the sealant has come off in any one place, apply some primer after degreasing, and allow it 30
minutes to dry. Then put on new sealant to create 2 mm {0.08 in} layer.

Warning

••••

Using a razor with bare hands can cause
injury. Always wear gloves when using a
razor.

2. Clean and degrease the ceramic part of the glass

and around the circumference of the bonding
area on the body.

3. Use a brush to apply primer to the bonding area

of the glass and body, within the region shown.

Caution

••••

Keep the area free of dirt and grease, and
do not touch the surface or primer may
not properly bond to the surface of the
glass and body, which may cause leaks
to occur.

Note

•

Use only glass primer on the glass, and
body primer on the body. Allow it to dry for
approximately 30 minutes.

4. Once the primer is dry, apply sealant around the

entire circumference to fill the gap between the
dam and the edge of the glass measuring
11.0 mm {0.433 in} high and 5.0 mm {0.20 in}
wide.

5. Align the fasteners and install the glass onto the

body.

6. Verify the clearance as shown.

Clearance

a: 0 mm {0 in}
b: 2.0 mm {0.08 in}

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