Mazda Protege 5. Manual — part 311

DOORS AND LIFTGATE

09–11–8

LIFTGATE DISASSEMBLY/ASSEMBLY

A3U091162010W02

1. Disconnect the negative battery cable.
2. Remove the liftgate trim.
3. Disassemble in the order indicated in the table.
4. Assemble in the reverse order of disassembly.

.

End Of Sie

A3U0911W002

1

Liftgate lock

2

Liftgate lock cylinder

3

Liftgate outer handle

4

Stop rubber A

5

Liftgate weatherstrip

6

Liftgate hinge

7

Stay damper

8

Stop rubber B

9

Strap hanger

1712-1U-01G(09-11).fm 8 ページ 2001年6月29日 金曜日 午後12時7分

DOORS AND LIFTGATE

09–11–9

09–11

LIFTGATE ADJUSTMENT

A3U091162010W03

1. Measure the gap and height between the liftgate

and the body.

2. To measure the distance d, measure within

484 mm {19.1 in} right and left from the center of
the liftgate.

Clearance

a: 7.5—9.5 mm {0.30—0.37 in}
b: -0.5—1.5 mm {-0.019—0.059 in}
c: -0.7—1.7 mm {-0.027—0.066 in}
d: 4.3—10.3 mm {0.17—0.41 in}

3. Loosen the liftgate hinge installation bolts or the

liftgate striker installation screws, and reposition
the liftgate.

4. Tighten the bolts or screws.

End Of Sie

STAY DAMPER DISPOSAL

A3U091162620W01

Warning

••••

Sawing through the stay damper body can cause metal shavings and filings to fly out, causing
injury to the eyes. Wear protective eye wear whenever sawing through a stay damper before
discarding it.

Note

The gas in the stay damper is colorless, odorless, and non-toxic.

1. Lay the stay damper flat.
2. Saw through the stay damper body using a

hacksaw.

3. Allow the gas to escape from the stay damper.
4. Discard the stay damper.

End Of Sie

A3U0911W004

A3U0911W003

1712-1U-01G(09-11).fm 9 ページ 2001年6月29日 金曜日 午後12時7分

GLASS/WINDOWS/MIRRORS

09–12–1

09–12

09–12

GLASS/WINDOWS/MIRRORS

LOCATION INDEX . . . . . . . . . . . . . . . . . 09–12–2

Power Window System . . . . . . . . . . . . 09–12–2
Rear Window Defroster . . . . . . . . . . . . 09–12–3
FRONT DOOR GLASS AND

GUIDE REMOVAL/INSTALLATION . 09–12–3

REAR DOOR GLASS AND

GUIDE REMOVAL/INSTALLATION . . . 09–12–4

POWER WINDOW MOTOR

INSPECTION . . . . . . . . . . . . . . . . . . . . . 09–12–5

FRONT POWER WINDOW REGULATOR

REMOVAL/INSTALLATION . . . . . . . . . 09–12–5

FRONT POWER WINDOW REGULATOR

DISASSEMBLY/ASSEMBLY . . . . . . . . 09–12–5

Power Window Motor

Disassembly Note . . . . . . . . . . . . . . . 09–12–6

FRONT MANUAL WINDOW REGULATOR

REMOVAL/INSTALLATION . . . . . . . . . 09–12–6

REAR POWER WINDOW REGULATOR

REMOVAL/INSTALLATION . . . . . . . . . 09–12–6

REAR POWER WINDOW REGULATOR

DISASSEMBLY/ASSEMBLY . . . . . . . . 09–12–6

Power Window Motor

Disassembly Note . . . . . . . . . . . . . . . 09–12–7

Power Window Motor Assembly Note . 09–12–7

REAR MANUAL WINDOW REGULATOR

REMOVAL/INSTALLATION . . . . . . . . . 09–12–7

POWER WINDOW MAIN SWITCH

REMOVAL/INSTALLATION . . . . . . . . . 09–12–7

POWER WINDOW MAIN SWITCH

INSPECTION . . . . . . . . . . . . . . . . . . . . . 09–12–8

POWER WINDOW SUBSWITCH

REMOVAL/PINSTALLATION . . . . . . . . 09–12–8

Passenger’s side . . . . . . . . . . . . . . . . . 09–12–9
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–12–9

POWER WINDOW SUBSWITCH

INSPECTION . . . . . . . . . . . . . . . . . . . . . 09–12–9

REGULATOR HANDLE REMOVAL . . . . 09–12–10
REGULATOR HANDLE

INSTALLATION. . . . . . . . . . . . . . . . . . . 09–12–10

REAR WINDOW GLASS REMOVAL . . . . 09–12–11

4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–12–11
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–12–12

REAR WINDOW GLASS

INSTALLATION . . . . . . . . . . . . . . . . . . . 09–12–14

4SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–12–14
5HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09–12–17

WINDSHIELD REMOVAL. . . . . . . . . . . . . 09–12–19

Not Reusing Windshield . . . . . . . . . . . . 09–12–19
Reusing Windshield . . . . . . . . . . . . . . . 09–12–20

WINDSHIELD INSTALLATION . . . . . . . . 09–12–21
QUARTER WINDOW GLASS

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . 09–12–24

QUARTER WINDOW GLASS

INSTALLATION . . . . . . . . . . . . . . . . . . . 09–12–26

FILAMENT INSPECTION . . . . . . . . . . . . . 09–12–27
FILAMENT REPAIR . . . . . . . . . . . . . . . . . 09–12–28
REAR WINDOW DEFROSTER SWITCH

INSPECTION . . . . . . . . . . . . . . . . . . . . . 09–12–28

POWER OUTSIDE MIRROR

INSPECTION . . . . . . . . . . . . . . . . . . . . . 09–12–28

POWER OUTSIDE MIRROR

REMOVAL/INSTALLATION . . . . . . . . . . 09–12–28

MANUAL OUTSIDE MIRROR

REMOVAL/INSTALLATION . . . . . . . . . . 09–12–29

OUTSIDE MIRROR GLASS REMOVAL . 09–12–29
OUTSIDE MIRROR GLASS

INSTALLATION . . . . . . . . . . . . . . . . . . . 09–12–29

POWER OUTSIDE MIRROR SWITCH

REMOVAL/INSTALLATION . . . . . . . . . . 09–12–30

POWER OUTSIDE MIRROR SWITCH

INSPECTION . . . . . . . . . . . . . . . . . . . . . 09–12–30

REARVIEW MIRROR REMOVAL . . . . . . 09–12–30
REARVIEW MIRROR INSTALLATION . . 09–12–31
BASE REMOVAL . . . . . . . . . . . . . . . . . . . 09–12–31
BASE INSTALLATION . . . . . . . . . . . . . . . 09–12–31

End of Toc

1712-1U-01G(09-12).fm 1 ページ 2001年6月29日 金曜日 午前10時30分

GLASS/WINDOWS/MIRRORS

09–12–2

LOCATION INDEX

A3U091201048W01

Power Window System

Z3U0912W015

1

Front power window regulator
(See 09–12–5 POWER WINDOW MOTOR
INSPECTION)
(See 09–12–5 FRONT POWER WINDOW
REGULATOR REMOVAL/INSTALLATION)
(See 09–12–5 FRONT POWER WINDOW
REGULATOR DISASSEMBLY/ASSEMBLY)

2

Rear power window regulator
(See 09–12–5 POWER WINDOW MOTOR
INSPECTION)
(See 09–12–6 REAR POWER WINDOW
REGULATOR REMOVAL/INSTALLATION)
(See 09–12–6 REAR POWER WINDOW
REGULATOR DISASSEMBLY/ASSEMBLY)

3

Power window main switch
(See 09–12–8 POWER WINDOW MAIN SWITCH
INSPECTION)
(See 09–12–7 POWER WINDOW MAIN SWITCH
REMOVAL/INSTALLATION)

4

Power window subswitch
(See 09–12–10 POWER WINDOW SUBSWITCH
INSPECTION)
(See 09–12–9 POWER WINDOW SUBSWITCH
REMOVAL/INSTALLATION)

1712-1U-01G(09-12).fm 2 ページ 2001年6月29日 金曜日 午前10時30分

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