Mazda Transaxle A65M–R. Manual — part 16
MANUAL TRANSAXLE
J–45
J
(2) Lift the reverse shift fork, and install the cam
part of the reverse lever component to the
5th/reverse bracket.
(3) Install a new reverse lever component
installation bolt.
Tightening torque
11.8—15.6 N·m
{1.20—1.59 kgf·m, 8.7—11.5 ft·lbf}
Note
•
When install the check ball, keep the check
ball from dropping into the mold groove of
the hole.
22. Install the check ball, the shift check sleeve (5th/
reverse), the check spring (5th/reverse), and a
new check plug (5th/reverse).
23. Install the magnet to the clutch housing.
24. Install a new differential oil seal to the transaxle
case using the SSTs so that the seal is flush with
the case surface.
25. Adjust the primary shaft end play. (See
PRIMARY SHAFT END PLAY ADJUSTMENT
26. Install the primary shaft adjustment shim to the
primary shaft.
27. Install the baffle plate and oil pass.
28. Install the transaxle case.
(1) Adjust the secondary shaft end play. (See
36 SECONDARY SHAFT END PLAY
ADJUSTMENT
(2) Install the secondary shaft rear bearing
adjustment shim to the transaxle case.
(3) Install a new snap ring of the secondary shaft rear bearing to the transaxle case.
(4) Apply a light coat of silicone sealant to the
contact surfaces of the transaxle case and the
clutch housing.
Sealant
Three Bond product: TB1215
AME5112M024
AME5112M009
AME5112M104
AME5112M025
J–46
MANUAL TRANSAXLE
(5) Place the transaxle case to the clutch
housing.
(6) Stretch the snap ring at the bore plug hole
while lifting the secondary shaft at the control
component installation hole.
(7) Install the snap ring to the groove of the
secondary shaft rear bearing.
(8) Install the A bolt and a new B bolt to the
transaxle case as shown in the figure.
Tightening torque
A: 50.0—53.9 N·m
{5.1—5.5 kgf·m, 36.9—39.8 ft·lbf}
B: 63.0—66.9 N·m
{6.4—6.8 kgf·m, 46.5—49.3 ft·lbf}
29. Install a new bore plug using the SSTs.
AME5112M026
AME5112M100
AME5112M027
AME5112M028
MANUAL TRANSAXLE
J–47
J
30. Install a new welt plug using the SSTs.
31. Install the shift check sleeve, the check balls,
check springs, and a new check ball plugs as
shown in the figure.
Tightening torque
12.7—17.0 N·m
{1.30—1.73 kgf·m, 9.4—12.5 ft·lbf}
32. Install a new O ring to the control component.
33. Install the control component.
Tightening torque
6.30—8.30 N·m
{0.64—0.85 kgf·m, 4.65—6.12 ft·lbf}
34. Install a new shift check bolt.
Tightening torque
22.5—25.5 N·m
{2.29—2.60 kgf·m, 16.6—18.8 ft·lbf}
35. Install a new stopper bolt.
Tightening torque
26.5—30.4 N·m
{2.70—3.10 kgf·m, 19.5—22.4 ft·lbf}
36. Apply a light coat of silicone sealant to the screw of the neutral switch, and install it to the transaxle case.
Sealant
Three Bond product: TB1215
Tightening torque
22.5—33.3 N·m {2.29—3.40 kgf·m, 16.6—24.6 ft·lbf}
37. Apply a light coat of silicone sealant to the screw of the reverse switch, and install it to the transaxle case.
Sealant
Three Bond product: TB1215
Tightening torque
22.5—33.3 N·m {2.29—3.40 kgf·m, 16.6—24.6 ft·lbf}
38. Install a new drain plug.
Tightening torque
30.0—39.0 N·m {3.06—3.98 kgf·m, 22.1—28.8 ft·lbf}
39. Install a new gasket to the filler cap, and Install it to the transaxle case.
Tightening torque
30.0—39.0 N·m {3.06—3.98 kgf·m, 22.1—28.8 ft·lbf}
End Of Sie
AME5112M029
AME5112M099
AME5112M098
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