Mazda Transaxle A65M–R. Manual — part 15

MANUAL TRANSAXLE

J–41

J

.

AME5112M138

1

Transaxle case

2

Clutch housing

3

1st/2nd shift fork

4

1st/2nd bracket

5

1st/2nd fork rod

6

Shift check sleeve (1st/2nd)

7

3rd/4th bracket

8

3rd/4th shift fork

9

3rd/4th fork rod

10

Inter lock pin

11

Check ball

12

Shift check sleeve (5th/reverse)

13

Check spring (5th/reverse)

14

Check plug (5th/reverse)

15

5th/reverse bracket

16

5th shift fork

17

5th/Reverse fork rod

18

C ring

19

Retaining pin

20

Reverse shift fork

21

Cap

22

Reverse fork rod

23

Reverse lever component

24

Rod bushing

25

O ring

26

Shift control component

27

Shift check bolt

28

Stopper bolt

29

Check spring (3rd/4th)

30

Check spring (1st/2nd)

31

Check plug (1st/2nd, 3rd/4th)

J–42

MANUAL TRANSAXLE

Assembly Procedure

1. Install a new primary shaft oil seal in the clutch

housing using the SST.

2. Install a new differential oil seal (clutch housing

side) using the SSTs so that the seal is flush with
the housing surface.

3. Install a new oil channel in the secondary shaft.

Note

•

When installing the oil channel, set the rib
part of the oil channel to the hollow
processing part of the clutch housing.

4. Install a new secondary shaft front bearing using

the SSTs as shown in the figure.

AME5112M017

AME5112M105

AME5112M018

AME5112M019

MANUAL TRANSAXLE

J–43

J

5. Install the bearing retainer with the stamp facing

up.

Tightening torque

6.27—8.33 N·m

{0.64—0.85 kgf·m, 4.62—6.14 ft·lbf}

6. Measure the differential preload, and install the

differential side bearing outer race using the
SSTs. (See

J–38 DIFFERENTIAL SIDE

BEARING PRELOAD ADJUSTMENT

.)

7. Install the differential to the clutch housing.

Caution

••••

Installing the primary shaft can damage
the oil seal, reducing the performance of
the transaxle. When installing the
primary shaft to the clutch housing, be
careful not to damage it.

8. Install the primary shaft component, secondary

shaft component, and reverse idler component to
the clutch housing at the same time.

AME5112M020

AME5112M021

AME5112M038

AME5112M022

AME5112M014

J–44

MANUAL TRANSAXLE

9. Install the 1st /2nd bracket to the 1st/2nd fork rod,

and install a new retaining pin.

10. Install the 1st/2nd fork rod and 1st/2nd shift fork to

the clutch housing, and install a new retaining pin.

11. Install the shift check sleeve.
12. Install the interlock pin to the 3rd/4th fork rod.
13. Install the 3rd/4th bracket, 3rd/4th shift fork, and

3rd/4th fork rod to the clutch housing.

14. Install a new C ring to the 3rd/4th shift fork.
15. Install a new retaining pin to the 3rd/4th bracket.
16. Install two check balls.
17. Install the 5th/reverse bracket, 5th shift fork, and

5th/reverse fork rod.

18. Install a new C ring to the 5th/reverse fork rod.
19. Install a new retaining pin to the 5th shift fork.
20. Install the reverse shift fork and reverse fork rod.

21. Install the reverse lever component.

(1) Install the cap to the cam part of the reverse

lever component, and the reverse lever
component to the reverse shift fork.

AME5112M023

AME5112M013

AME5112M012

AME5112M011

AME5112M010