Mazda Transaxle A65M–R. Manual — part 17

TD–2

TECHNICAL DATA

MANUAL TRANSAXLE

AME931001029M01

TECHNICAL DATA

Item

Specification

Transaxle type

A65M-R

Gear clearance

1st gear

End play

(mm {in})

0.20—0.30 {0.0078—0.0118}

2nd gear

End play

(mm {in})

0.06—0.16 {0.0024—0.0063}

3rd gear

Thrust
clearance

(mm {in})

0.18—0.31 {0.0071—0.0122}

4th gear

End play

(mm {in})

0.20—0.30 {0.0078—0.0118}

5th gear

Thrust
clearance

(mm {in})

0.06—0.16 {0.0024—0.0063}

Synchronizer ring

1st gear

Clearance B*

1

(mm {in})

0.60—1.10 {0.0236—0.0433}

Clearance C*

1

(mm {in})

0.60—0.80 {0.0236—0.0315}

2nd gear

Clearance A*

1

(mm {in})

0.60—1.20 {0.0236—0.0472}

Clearance B*

1

(mm {in})

0.60—1.10 {0.0236—0.0433}

Clearance C*

1

(mm {in})

0.70—1.10 {0.0276—0.0433}

3rd gear

Clearance

(mm {in})

0.90—1.45 {0.035—0.057}

4th gear

Clearance

(mm {in})

0.90—1.45 {0.035—0.057}

5th gear

Clearance

(mm {in})

0.95—1.40 {0.037—0.055}

Reverse idler gear

Clearance

(mm {in})

0.95—1.40 {0.037—0.055}

Primary shaft

End play

(mm {in})

0.00—0.06 {0.0000—0.0024}

Adjustment shim thickness

(mm {in})

0.40 {0.016}, 0.44 {0.017}, 0.48 {0.019},
0.52 {0.020}, 0.56 {0.022}, 0.60 {0.024},
0.64 {0.025}, 0.68 {0.027}, 0.72 {0.028},

0.76 {0.030}, 0.80 {0.031}, 0.84{0.033},

0.88 {0.035}, 0.92 {0.036}, 0.96 {0.038},
1.00 {0.039}, 1.04 {0.041}, 1.08 {0.043},
1.12 {0.044}, 1.16 {0.046}, 1.20 {0.047},
1.24 {0.049}, 1.28 {0.050}, 1.32 {0.052},
1.36 {0.054}, 1.40 {0.055}, 1.44 {0.057},
1.48 {0.058}, 1.52 {0.060}, 1.56 {0.061},

1.60 {0.063}, 1.64 {0.065}, 1.68 {0.66},

1.72 {0.68}

Secondary shaft

End play

(mm {in})

0.00—0.06 {0.0000—0.0024}

Adjustment shim thickness

(mm {in})

0.40 {0.016}, 0.48 {0.019}, 0.52 {0.020},
0.56 {0.022}, 0.60 {0.024}, 0.64 {0.025},
0.68 {0.027}, 0.72 {0.028}, 0.76 {0.030},
0.80 {0.031}, 0.84 {0.033}, 0.88 {0.035},
0.92 {0.036}, 0.96 {0.038}, 1.00 {0.039},

1.04 {0.041}, 1.08 {0.043}

Reverse idler gear

End play

(mm {in})

0.04—0.10 {0.0016—0.0039}

Adjustment shim thickness

(mm {in})

1.76 {0.069}, 1.80 {0.070}, 1.84 {0.072},
1.88 {0.074}, 1.92 {0.076}, 1.96 {0.077},
2.00 {0.007}, 2.04 {0.080}, 2.08 {0.082},
2.12 {0.083}, 2.16 {0.085}, 2.20 {0.087},
2.24 {0.088}, 2.28 {0.090}, 2.32 {0.091},
2.36 {0.093}, 2.40 {0.094}, 2.44 {0.096},
2.48 {0.098}, 2.52 {0.099}, 2.56 {0.101},

2.60 {0.102}, 2.64 {0.104}

Primary shaft thrust
washer

Thickness

(mm {in})

3.84 {0.151}, 3.90 {0.154}, 3.96 {0.156},

4.02 {0.158}, 4.08 {0.161}, 4.14 {0.163}

Primary shaft snap
ring

Thickness

(mm {in})

1.71 {0.067}, 1.76 {0.069}, 1.81 {0.071},
1.86 {0.073}, 1.91 {0.075}, 1.96 {0.077},
2.01 {0.079}, 2.06 {0.081}, 2.11 {0.083},

2.16 {0.085}, 2.21 {0.087}, 2.26 {0.089}

4th gear adjustment
shim

Thickness

(mm {in})

0.52 {0.021}, 0.60 {0.024}, 0.68 {0.027},
0.76 {0.030}, 0.84 {0.033}, 0.92 {0.036},

1.00 {0.039}, 1.08 {0.043}

TECHNICAL DATA

TD–3

TD

*1 : Measure the clearance A, B or C as shown in the figure.

End Of Sie

5th gear snap ring

Thickness

(mm {in})

1.85 {0.073}, 1.90 {0.075}, 1.95 {0.077},
2.00 {0.079}, 2.05 {0.081}, 2.10 {0.083},

2.15 {0.085}, 2.20 {0.087}

Secondary shaft C
ring

Thickness

(mm {in})

2.535 {0.0998}, 2.565 {0.1010},
2.595 {0.1022}, 2.625 {0.1033},
2.655 {0.1045}, 2.685 {0.1057},
2.715 {0.1069}, 2.745 {0.1081},
2.775 {0.1093}, 2.805 {0.1104},
2.835 {0.1116}, 2.865 {0.1128},
2.895 {0.1140}, 2.925 {0.1152},
2.955 {0.1163}, 2.985 {0.1175},
3.015 {0.1187}, 3.045 {0.1199},

3.075 {0.1211}

Differential

Preload

(mm {in})

0.15—0.21 {0.0059—0.0083}

Adjustment shim thickness

(mm {in})

0.48 {0.019}, 0.52 {0.020}, 0.56 {0.022},
0.60 {0.024}, 0.64 {0.025}, 0.68 {0.027},
0.72 {0.028}, 0.76 {0.030}, 0.80 {0.031},

0.84 {0.033}, 0.88 {0.035}, 0.92 {0.036}

Backlash of side gear and pinion gear

(mm {in})

0.10—0.20 {0.0039—0.0079}

Item

Specification

AME5112M092

ST–1

ST

ST

SPECIAL TOOLS

SPECIAL TOOLS . . . . . . . . . . . . .ST-2

MANUAL TRANSAXLE. . . . . . . . . ..ST-2

ST–2

SPECIAL TOOLS

MANUAL TRANSAXLE

AME941001029M01

End Of Sie

SPECIAL TOOLS

49 0710 520

Bearing puller

49 0727 415

Bearing installer

49 0839 425C

Bearing puller
set

498 B019 014

Removing plate

49 F026 103

Wheel hub
puller

49 F401 331

Body

49 F401 336B

Attachment B

49 F401 337A

Attachment C

49 G027 002

Bearing
remover

49 G030 797

Handle

49 G033 102

Handle

49 G033 105

Attachment

49 H010 401

Oil seal installer

49 H027 002

Bearing
remover

49 P005 205

Oil seal installer

49 S231 506

Body

49 T017 002

Bearing installer

49 U027 003

Oil seal installer

49 W032 2A0

Bearing
remover set

49 G030 796

Body

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