Acura RSX Honda Integra. Manual — part 175
01
S6M6A00A20336334854KBAT00
11-406
Intake Air System
Intake Air Bypass Control Thermal Valve Replacement
A
B
15 N·m
(1.5 kgf·m,
11 lbf·ft)
A
1. Remove the intake manifold cover, K20A3 engine
(see step 1 on page 9-3), K20A2/K20Z1 engines (see
step 2 on page 9-9).
2. Disconnect the hoses (A).
3. Remove the intake air bypass control thermal valve
(B).
4. Install the valve in the reverse order of removal.
NOTE: Position the valve angle as shown.
05/06/27 17:42:34 61S6M040_110_0406
01
S6M6A00A20336312601KDAT00
01
S6M6A00A20336312602MDAT00
11-407
11-407
Air Cleaner Removal/Installation
Air Cleaner Element Inspection/
Replacement
B
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
A
C
C
D
E
A
B
3 N·m
(0.3 kgf·m,
2 lbf·ft)
1. Remove the clamp (A) and the nuts (B).
2. Remove the air cleaner (C).
3. Install the parts in the reverse order of removal.
1. Remove the clamp (A) and the screws (B), then
open the air cleaner housing cover (C).
2. Remove the air cleaner (D) from the air cleaner
housing (E).
3. Check the air cleaner element for damage or
clogging. If it is damaged or clogged, replace it.
NOTE: Do not use compressed air to clean the air
cleaner element.
4. Install the parts in the reverse order of removal.
05/06/27 17:42:34 61S6M040_110_0407
−
−
−
−
01
S6M6A10A20336359411MBAT00
−
−
−
−
02
03
S6M6A11A20336359411MBAT00
K20A2/K20Z1 engines
K20A3 engine
11-408
11-408
Intake Air System
Throttle Cable Adjustment
C
A
B
A
B
E
D
C
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
1. Check cable free play at the throttle linkage. Cable
deflection (A) should be 10
12 mm (3/8
1/2 in.).
2. If deflection (A) is not within spec (10
12 mm,
3/8
1/2 in.) loosen the locknut (B), turn the
adjusting nut (C) until the deflection is as specified,
then retighten the locknut.
3. With the cable properly adjusted, check the throttle
valve to be sure it opens fully when you push the
accelerator pedal to the floor. Also check the
throttle valve to be sure it returns to the idle
position whenever you release the accelerator
pedal.
1. Remove the inspection hole plug (A).
2. Check cable free play at the throttle linkage. Cable
deflection (B) should be 10
12 mm (3/8
1/2 in.).
3. If deflection (B) is not within spec (10
12 mm,
3/8
1/2 in.), remove the throttle linkage cover (C),
loosen the locknut (D), turn the adjusting nut (E)
until the deflection is as specified, then retighten
the locknut.
4. With the cable properly adjusted, check the throttle
valve to be sure it opens fully when you push the
accelerator pedal to the floor. Also check the
throttle valve to be sure it returns to the idle
position whenever you release the accelerator
pedal.
05/06/27 17:42:35 61S6M040_110_0408
01
03
02
04
05
S6M6A00A20336359411KDAT00
K20A2/K20Z1 engines
K20A3 engine
11-409
Throttle Cable Removal/Installation
A
A
C
B
D
A
B
D
C
A
B
C
9.8 Nm
(1.0 kgfm, 7.2 lbfft)
C
B
A
1. Remove the throttle linkage cover (A) (K20A3
engine only).
2. Fully open the throttle valve, then remove the
throttle cable (A) from the throttle link (B).
3. Remove the cable housing (C) from the cable
bracket (D).
4. Remove the throttle cable (A) from the accelerator
pedal (B).
5. Install in the reverse order of removal.
6. After installing, start the engine. Hold the engine
speed at 3,000 rpm without load (in Park or neutral)
until the radiator fan comes on, then let it idle.
7. Hold the cable, removing all slack from it.
8. Set the locknut on the cable bracket (A).
Turn the adjusting nut (B) so that its free play is
0 mm.
9. Remove the cable from the throttle bracket (A).
Reset the adjusting nut (B), and tighten the locknut
(C).
10. With the cable properly adjusted, check the throttle
valve to be sure it opens fully when you push the
accelerator pedal to the floor. Also check the
throttle valve to be sure it returns to the idle
position whenever you release the accelerator
pedal.
There should be
no clearance.
05/06/27 17:42:36 61S6M040_110_0409
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