Acura RSX Honda Integra. Manual — part 309
01
02
03
S6M6APAE10410917451KCAT70
Special Tools Required
2002 Model: MRMA Transmission Number
1000001-1021247
14-361
Countershaft 3rd Gear, 4th Gear Collar, and Reverse Selector Hub
Installation
07746-0030100
A
07746-0030100
07746-0030400
A
07746-0030100
A
• Driver, 40 mm I.D. 07746-0030100
• Attachment, 35 mm I.D. 07746-0030400
NOTE: Some reverse selector hubs, 4th gear collars,
and 3rd gears are not press-fitted, and can be installed
without using the special tool and a press.
1. Install the 2nd gear, 1st gear, 5th gear, and distance
collar on the countershaft.
2. Slide the 3rd gear (A) over the countershaft, and
press it in place with the special tool and a press.
3. Install the set ring.
4. Install the 4th gear collar (A) with the special tools
and a press.
5. Install the needle bearing and 4th gear.
6. Install the reverse selector hub (A) with the special
tool and a press.
05/06/27 17:59:28 61S6M040_140_0362
01
02
S6M6A02E10410917451KAAT50
Special Tools Required
2002 Model: MRMA Transmission Number
1021248 or later 2003-2006 Models
14-363
Countershaft Reverse Selector Hub and 3rd Gear Removal
D
A
C
B
07KAF-PS30200
B
A
C
Bearing separator 07KAF-PS30200
1. Install the special tool on the 4th gear (A). Set a
press on the countershaft (B) with putting a spacer
(C) between the press and countershaft, and
remove the reverse selector hub (D).
NOTE: Some reverse selector hubs are not press-
fitted, and can be removed without using the
special tool and a press.
2. Remove the needle bearing, set ring, 35 x 47 x
7.8 mm collar, and cotters.
3. Set the press on the countershaft (A) with putting a
spacer (B) between the press and countershaft, and
remove the 3rd gear (C).
4. Remove the 37 x 41 x 57.8 mm collar, 5th gear, 1st
gear, and 2nd gear.
05/06/27 17:59:29 61S6M040_140_0364
04
05
S6M6A02E10410917451KCAT50
Special Tools Required
2002 Model: MRMA Transmission Number
1021248 or later 2003-2006 Models
14-364
Shafts and Clutches
Countershaft 3rd Gear and Reverse Selector Hub Installation
07746-0030100
A
07746-0030100
A
Driver, 40 mm I.D. 07746-0030100
1. Install the 2nd gear, 1st gear, 5th gear, and 37 x
41 x 57.8 mm collar on the countershaft.
2. Slide the 3rd gear (A) over the countershaft, and
press it in place with the special tool and a press.
3. Install the cotters, 35 x 47 x 7.8 mm collar, set ring,
needle bearing, and 4th gear.
4. Slide the reverse selector hub (A) over the
countershaft, then press it in place with the special
tool and a press.
NOTE: Some reverse selector hubs are not press-
fitted and can be installed without using the special
tool and a press.
05/06/27 17:59:29 61S6M040_140_0365
01
S6M6A02E10411300000MEAT00
14-365
Secondary Shaft Disassembly, Inspection, and Reassembly
LOCKNUT (FLANGE NUT)
24 x 1.25 mm
167 N·m (17.0 kgf·m, 123 lbf·ft)
CONICAL SPRING
WASHER
TRANSMISSION
HOUSING BEARING
IDLER GEAR
3RD GEAR
NEEDLE BEARING
THRUST NEEDLE BEARING
3RD GEAR COLLAR
1ST/3RD CLUTCH
O-RINGS
THRUST WASHER, 40 x 51.5 mm
THRUST NEEDLE BEARING
1ST GEAR
NEEDLE BEARING
THRUST NEEDLE BEARING
THRUST NEEDLE
BEARING
SECONDARY SHAFT
THRUST NEEDLE
BEARING
SEALING RINGS, 29 mm
NEEDLE BEARING
2ND GEAR
THRUST NEEDLE
BEARING
THRUST WASHER,
37 x 58 mm
O-RINGS
2ND CLUTCH
SNAP RING
1. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
2. Inspect the splines for excessive wear and damage.
3. Check shaft bearing surface for scoring and excessive wear.
4. Before installing the O-rings, wrap the shaft splines with tape to prevent O-ring damage.
5. Lubricate all parts with ATF during assembly.
6. Install the conical spring washer, idler gear in the direction shown.
7. Replace the locknut and conical spring washer with new ones when assembling the transmission. The locknut has
left-hand threads.
8. Check the clearance of 2nd gear (see page 14-367) and 1st gear (see page 14-369).
Repalce.
Left-hand threads
Replace.
Replace.
Selective part
Selective part
Replace.
Replace.
05/06/27 17:59:30 61S6M040_140_0366
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