Acura RSX Honda Integra. Manual — part 308
01
02
03
S6M6A02E10411239421MAAT00
−
−
Standard: 0.03
0.11 mm (0.001
0.004 in.)
14-357
Mainshaft 5th Gear Clearance Inspection
H
24 x 1.25 mm
29 N·m
(3.0 kgf·m,
22 lbf·ft)
G
F
D
C
B
A
E
A
C
A
B
C
1. Remove the mainshaft transmission housing
bearing (see page 14-340).
2. Assemble 41 x 68 mm thrust washer (A), 4th/5th
clutch (B), 4th gear collar (C), and transmission
housing bearing (D) on the mainshaft (E). Do not
install the O-rings during inspection.
3. Install the idler gear (F) on the mainshaft by a press,
then install the conical spring washer (G) and
locknut (H).
4. Tighten the locknut to 29 N·m (3.0 kgf·m, 22 lbf·ft).
5. Measure the clearance between the mainshaft
flange (A) and 41 x 68 mm thrust washer (B) with a
feeler gauge (C), in at least three places. Use the
average as the actual clearance.
(cont’d)
05/06/27 17:59:03 61S6M040_140_0358
04
THRUST WASHER, 41 x 68 mm
No.
Part Number
Thickness
14-358
Shafts and Clutches
Mainshaft 5th Gear Clearance Inspection (cont’d)
6. If the clearance is out of standard, remove the 41 x
68 mm thrust washer and measure its thickness.
7. Select and install a new thrust washer, then
recheck.
1
90414-PRP-010
6.35 mm (0.250 in.)
2
90415-PRP-010
6.40 mm (0.252 in.)
3
90416-PRP-010
6.45 mm (0.254 in.)
4
90417-PRP-010
6.50 mm (0.256 in.)
5
90418-PRP-010
6.55 mm (0.258 in.)
6
90419-PRP-010
6.60 mm (0.260 in.)
8. After replacing the thrust washer, make sure the
clearance is within standard.
9. Disassemble the shaft and gears.
10. Reinstall the bearing in the transmission housing
(see page 14-341).
05/06/27 17:59:03 61S6M040_140_0359
01
S6M6APAE10410900000MEAT00
→ →
2002 Model: MRMA Transmission Number 1000001-1021247
14-359
Countershaft Disassembly, Inspection, and Reassembly
LOCKNUT (FLANGE NUT)
24 x 1.25 mm
226 N·m (23.0 kgf·m, 166 lbf·ft)
0
167 N·m (17.0 kgf·m, 123 lbf·ft)
CONICAL SPRING
WASHER
TRANSMISSION
HOUSING BEARING
4TH GEAR
NEEDLE BEARING
PARK GEAR
REVERSE
SELECTOR
REVERSE GEAR
COUNTERSHAFT
3RD GEAR
5TH GEAR
1ST GEAR
2ND GEAR
REVERSE SELECTOR HUB
NEEDLE BEARING
4TH GEAR COLLAR
SET RING
DISTANCE COLLAR
1. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
2. Inspect the splines for excessive wear and damage.
3. Check shaft bearing surface for scoring and excessive wear.
4. Lubricate all parts with ATF during assembly.
5. Install the conical spring washer, reverse selector, 3rd gear, 5th gear, 1st gear, and 2nd gear in the direction
shown.
6. Replace the locknut and conical spring washer with new ones when assembling the transmission. The
countershaft locknut has left-hand threads.
7. Some reverse selector hubs, 4th gear collars, and 3rd gears are press-fitted to the countershaft; special tools are
needed to remove them (see page 14-360) and install them (see page 14-361).
Repalce.
Left-hand threads
Replace.
05/06/27 17:59:03 61S6M040_140_0360
01
01
02
S6M6APAE10410917415KAAT70
Special Tools Required
2002 Model: MRMA Transmission Number
1000001-1021247
14-360
Shafts and Clutches
Countershaft Reverse Selector Hub, 4th Gear Collar, and 3rd Gear Removal
D
A
C
B
07KAF-PS30200
07KAF-PS30200
A
C
B
B
A
C
Bearing separator 07KAF-PS30200
NOTE:
• Some reverse selector hubs, 4th gear collars, and 3rd
gears are not press-fitted, and can be removed
without using the special tool and a press.
• Place a shaft protector between the countershaft and
a press to prevent damaging the countershaft.
1. Install the special tool on the 4th gear (A). Set a
press on the countershaft (B) with putting a spacer
(C) between the press and countershaft, and
remove the reverse selector hub (D).
2. Remove the needle bearing, then install the special
tool by inserting it into the opening between the
3rd gear and 4th gear collar (A).
3. Set the press on the countershaft (B) with putting a
spacer between the press and countershaft, and
remove the collar.
4. Remove the set ring.
5. Set the press on the countershaft (A) with putting a
spacer (B) between the press and countershaft, and
remove the 3rd gear (C).
6. Remove the distance collar, 5th gear, 1st gear, and
2nd gear.
05/06/27 17:59:28 61S6M040_140_0361
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