Acura RSX Honda Integra. Manual — part 194
*01
01
*02
*03
S6M6A01E34116317031KBAT00
−
−
−
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12-7
Clutch Master Cylinder Replacement
C
8 x 1.25 mm
13 N·m
(1.3 kgf·m, 9.4 lbf·ft)
B
A
C
B
D
A
C
B
A
C
A
UP
1
3 mm
(0.04
0.12 in.)
1
3 mm
(0.04
0.12 in.)
LEFT
SIDE
B
NOTE:
• Use fender covers to a void damaging painted
surfaces.
• Do not spill brake fluid on the vehicle; it may damage
the paint; if brake fluid does contact the paint, wash it
off immediately with water.
1. Remove the brake fluid from the clutch master
cylinder reservoir with a syringe.
2. Pry out the lock pin (A), and pull the pedal pin (B)
out of the yoke. Remove the master cylinder
mounting nuts (C).
3. Remove the clutch master cylinder (A), and pull it
toward the middle of the engine compartment.
Remove the retaining clip (B). Disconnect the clutch
line (C). Plug the end of the clutch line with a shop
towel to prevent brake fluid from coming out.
4. Disconnect reservoir hose (D) from the clutch
master cylinder reservoir. Plug the end of the
reservoir hose with a shop towel to prevent brake
fluid from coming out.
5. Remove the clutch master cylinder (A).
6. Remove the O-ring (B) and the clutch master
cylinder seal (C) from the master cylinder.
7. Install the clutch master cylinder in the reverse
order of removal. Install a new O-ring and new lock
pin. Tighten the master cylinder mounting nuts to
13 N·m (1.3 kgf·m, 9.4 lbf·ft). Make sure the hose
clamps (A) are positioned on the master cylinder
(B) and reservoir (C) as shown.
NOTE: When attaching the reservoir hose to the
reservoir, make sure you align the yellow mark on
the hose with the rib on the reservoir.
(cont’d)
05/06/27 18:07:56 61S6M040_120_0009
02
12-8
Clutch
Clutch Master Cylinder Replacement (cont’d)
B
A
8. To prevent the retaining clip (A) from coming off,
pry apart the tip of the retaining clip (B) with a
screwdriver.
9. Bleed the clutch master hydraulic system (see step
11 on page 12-10).
NOTE: Reservoir filling is covered in the bleeding
procedure.
05/06/27 18:07:56 61S6M040_120_0010
01
01
02
01
S6M6A01E34116317081KBAT00
Other models
2005-2006 6-speed models
12-9
Slave Cylinder Replacement
A
D
A
E
C
B
A
D
E
B
C
NOTE:
• Use fender covers to avoid damaging painted
surfaces.
• Do not spill brake fluid on the vehicle; it may damage
the paint; if brake fluid does contact the paint, wash it
off immediately with water.
1. Make sure you have the anti-theft codes for the
radio, then write down the customers radio station
presets. Disconnect the negative cable from the
battery first, then disconnect the positive cable.
Remove the battery.
2. Remove the battery base.
3. Remove the air cleaner housing (see step 7 on page
5-2).
4. Remove the intake air duct (see step 8 on page 5-2).
5. Remove the clutch line bracket (A).
6. Remove the mounting bolts (A) and the slave
cylinder (B).
7. Remove the roll pins (C). Disconnect the clutch line
(D), and remove the O-ring (E). Plug the end of the
clutch line with a shop towel to prevent brake fluid
from coming out.
(cont’d)
05/06/27 18:07:57 61S6M040_120_0011
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*02
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*04
Other models
2005-2006 6-speed models
Other models
2005-2006 6-speed models
12-10
Clutch
Slave Cylinder Replacement (cont’d)
C
B
A
(P/N 08798-9002)
(Brake Assembly Lube)
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
(P/N 08798-9002)
A
B
C
(Brake Assembly Lube)
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
A
8 N·m
(0.8 kgf·m,
6 lbf·ft)
B
A
8 N·m
(0.8 kgf·m, 6 lbf·ft)
B
8. Install the slave cylinder in the reverse order of
removal. Install a new O-ring (A).
9. Pull back the boot (B), and apply brake assembly
lube to the boot and slave cylinder rod (C). Reinstall
the boot.
10. Apply super high temp urea grease (P/N 08798-
9002) to the pushrod of the slave cylinder. Tighten
the slave cylinder mounting bolts to 22 N· m
(2.2 kgf·m, 16 lbf·ft).
11. Bleed the clutch hydraulic system.
• Attach a hose to the bleeder screw (A), and
suspend the hose in a container of brake fluid.
• Make sure there is an adequate supply of fluid at
the clutch master cylinder, then slowly pump the
clutch pedal until no more bubbles appear at the
bleeder hose.
• It may be necessary to limit the movement of the
release fork (B) with a block of wood to remove
all the air from system.
• Tighten the bleed screw to 8 N·m (0.8 kgf·m,
6 lbf·ft); do not overtighten it.
• Refill the clutch master cylinder with fluid when
done.
• Always use only ACURA DOT 3 Brake Fluid.
05/06/27 18:07:58 61S6M040_120_0012
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