Acura RSX Honda Integra. Manual — part 195
*05
*06
12-11
A
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
12. Install the clutch line bracket (A).
13. Install the intake air duct (see step 42 on page 5-19).
14. Install the air cleaner housing (see step 43 on page
5-19).
15. Install the battery base.
16. Install the battery. Clean the battery posts and
cable terminals with sandpaper, then assemble
them and apply grease to prevent corrosion.
Connect the positive cable to the battery first, then
connect the negative cable.
17. Enter the audio anti-theft codes, then enter the
customer’s audio station presets, and set the clock.
18. 2002-2004 models: Do the ECM idle learn
procedure (see page 11-349).
19. Do the power window control unit reset procedure
(see page 22-148).
05/06/27 18:07:58 61S6M040_120_0013
01
02
*01
*02
S6M6A01E34116300000KBAT00
Special Tools Required
Standard (New):
0.6 mm (0.02 in.) max.
Service Limit:
0.8 mm (0.03 in.)
Pressure Plate and Clutch Disc Removal
12-12
Clutch
Clutch Replacement
07ZAF-PR8A100
07936-3710100
07JAF-PM7011A
A
B
07ZAF-PR8A100
07936-3710100
07LAB-PV00100 or
07924-PD20003
A
A
• Clutch alignment shaft 07ZAF-PR8A100
• Clutch alignment disc 07JAF-PM7011A
• Remover handle 07936-3710100
• Ring gear holder 07LAB-PV00100 or 07924-PD20003
1. Check the height of the diaphragm spring fingers
using the special tools and a feeler gauge. If the
height is more than the service limit, replace the
pressure plate.
2. Install the special tools.
3. To prevent warping, unscrew the pressure plate
mounting bolts (A) in a crisscross pattern in several
steps, then remove the pressure plate (B).
4. Inspect the fingers of the diaphragm spring (A) for
wear at the release bearing contact area.
5. Inspect the surface of the pressure plate (A) for
wear, cracks, and burning.
05/06/27 18:07:59 61S6M040_120_0014
04
05
01
07
−
−
−
−
Standard (New):
0.03 mm (0.001 in.) max.
Service Limit:
0.15 mm (0.006 in.)
Standard (New):
8.3
8.9 mm
(0.33
0.35 in.) max.
Service Limit:
6.0 mm (0.24 in.)
Standard (New):
1.65
2.25 mm
(0.065
0.089 in.) max.
Service Limit:
0.7 mm (0.03 in.)
12-13
B
C
A
A
B
6. Inspect for warpage using a straight edge (A) and a
feeler gauge (B). Measure across the pressure
plate (C). If the warpage is more than the service
limit, replace the pressure plate.
7. Remove the clutch disc and special tools.
8. Inspect the lining of the clutch disc for signs of
slippage or oil. If the clutch looks burnt or is oil
soaked, replace it. Find and repair the source of the
oil leak if the clutch disc is soaked.
9. Measure the clutch disc thickness. If the thickness
is less than the service limit, replace the clutch disc.
10. Measure the rivet depth from the clutch disc lining
surface (A) to the rivets (B) on both sides. If the
rivet depth is less than the service limit, replace the
clutch disc.
(cont’d)
05/06/27 18:08:00 61S6M040_120_0015
08
09
*03
Flywheel Inspection
Flywheel Replacement
Standard (New):
0.05 mm (0.002 in.) max.
Service Limit:
0.15 mm (0.006 in.)
12-14
Clutch
Clutch Replacement (cont’d)
B
A
07LAB-PV00100 or
07924-PD20003
07LAB-PV00100 or
07924-PD20003
12 x 1.0 mm
5-speed model: 103 N·m
(10.5 kgf·m, 76 lbf·ft)
6-speed model: 122 N·m
(12.5 kgf·m, 90 lbf·ft)
1. Inspect the ring gear teeth for wear and damage.
2. Inspect the clutch disc mating surface on the
flywheel for wear, cracks, and burning.
3. Measure the flywheel (A) runout using a dial
indicator (B) through at least two full turns with the
engine installed. Push against the flywheel each
time you turn it to take up the crankshaft thrust
washer clearance. If the runout is more than the
service limit, replace the flywheel, and recheck the
runout. Resurfacing the flywheel is not
recommended.
1. Install the special tool.
2. Remove the flywheel mounting bolts in a crisscross
pattern in several steps, then remove the flywheel.
3. Install the flywheel on the crankshaft, and install
the mounting bolts, finger-tight.
4. Install the special tool, then torque the flywheel
mounting bolts in a crisscross pattern in several
steps.
05/06/27 18:08:00 61S6M040_120_0016
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