Acura RSX Honda Integra. Manual — part 200
14
*05
*06
2002 model:
2003-2006 models:
13-15
C
A
12 x 1.25 mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
9 lbf·ft)
B
12 x 1.25 mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
12 x 1.25 mm
54 N·m
(5.5 kgf·m,
40 lbf·ft)
C
A
12 x 1.25 mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
9 lbf·ft)
12 x 1.25 mm
54 N·m
(5.5 kgf·m,
40 lbf·ft)
B
12 x 1.25 mm
54 N·m
(5.5 kgf·m,
40 lbf·ft)
14. Install the intermediate shaft (see page 16-24).
15. Install the driveshafts (see page 16-17).
16. Install the three way catalytic converter (TWC)
assembly (see step 20 on page 5-15).
17. Install the splash shield.
18. Install the transmission mount bracket (A) and the
transmission mounting bolt (B).
19. Install the air cleaner bracket (C).
(cont’d)
Replace.
Replace.
05/06/27 18:09:18 61S6M040_130_0015
13
*07
20
*10
01
Other models:
2005-2006 6-speed models:
13-16
Manual Transmission
Transmission Installation (cont’d)
12 x 1.25 mm
64 N·m (6.5 kgf·m, 47 lbf·ft)
A
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
D
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
B
22 N·m (2.2 kgf·m, 16 lbf·ft)
C
22 N·m
(2.2 kgf·m,
16 lbf·ft)
6 x 1.0 mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
(P/N 08798-9002)
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
6 x 1.0 mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
(P/N 08798-9002)
20. Install the two transmission upper mounting bolts.
21. Remove the engine hanger and special tool from
the engine.
22. Install the brake booster and evaporative emission
(EVAP) line bracket mounting bolts (A), and the air
cleaner housing bracket mounting bolt (B). Tighten
the air cleaner housing bracket mounting bolt (C),
and install the water pipe mounting bolt (D).
23. Install the engine harness cover.
24. Apply super high temp urea grease (P/N 08798-
9002) to the end of the slave cylinder rod. Install the
slave cylinder. Be careful not to bend the clutch line.
05/06/27 18:09:19 61S6M040_130_0016
16
*08
18
02
2002-2004 models:
2005-2006 models:
13-17
B
8 x 1.25 mm
27 N·m
(2.8 kgf·m, 20 lbf·ft)
(P/N 08798-9002)
C
C
(P/N 08C30-B0234M)
A
B
A
C
A
C
D
25. Install the harness clip.
26. Install the cable bracket (A) and cables (B).
27. Apply a light coat of super high temp urea grease
(P/N 08798-9002) and Honda silicone grease
(P/N 08C30-B0234M) to the cable ends, and install
new cotter pins (C).
28. Connect the back-up light switch connector (A), the
vehicle speed sensor (VSS) connector (B), the
reverse lockout solenoid connector (6-speed
model) (C), and the output shaft (countershaft)
speed sensor connector (D).
(cont’d)
05/06/27 18:09:20 61S6M040_130_0017
19
13-18
Manual Transmission
Transmission Installation (cont’d)
B
A
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7 lbf·ft)
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
29. Connect the transmission ground cable (A).
30. Install the battery base (B).
31. Install the intake air duct (see step 42 on page 5-19).
32. Install the air cleaner housing (see step 43 on page
5-19).
33. Install the intake manifold cover (see step 45 on
page 5-19).
34. Install the battery. Clean the battery posts and
cable terminals with sandpaper, then assemble
them and apply grease to prevent corrosion.
Connect the positive cable to the battery first, then
connect the negative cable.
35. Refill the transmission fluid (see page 13-4).
36. Check the shift lever and clutch operation.
37. Check the front wheel alignment (see page 18-4).
38. Enter the audio anti-theft codes, then enter the
customer’s audio station presets, and set the clock.
39. 2002-2004 models: Do the ECM idle learn
procedure (see page 11-349).
40. Do the power window control unit reset procedure
(see page 22-148).
41. Test-drive the vehicle.
05/06/27 18:09:21 61S6M040_130_0018
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