Acura RSX Honda Integra. Manual — part 311
04
−
−
Standard: 0.04
0.12 mm (0.002
0.005 in.)
THRUST WASHER, 40 x 51.5 mm
No.
Part Number
Thickness
14-370
Shafts and Clutches
Secondary Shaft 1st Gear Clearance Inspection (cont’d)
A
5. Hold the secondary shaft, and measure the 1st gear
axial clearance in at least three places while
moving the 1st gear (A). Use the average as the
actual clearance.
6. If the clearance is out of standard, remove the 40 x
51.5 mm thrust washer and measure its thickness.
7. Select and install a new thrust washer, then
recheck.
1
90503-PRP-000
4.80 mm (0.189 in.)
2
90504-PRP-000
4.85 mm (0.191 in.)
3
90505-PRP-000
4.90 mm (0.193 in.)
4
90506-PRP-000
4.95 mm (0.195 in.)
5
90507-PRP-000
5.00 mm (0.197 in.)
6
90508-PRP-000
5.05 mm (0.199 in.)
8. After replacing the thrust washer, make sure the
clearance is within standard.
9. Disassemble the shaft and gears.
05/06/27 17:59:31 61S6M040_140_0371
01
S6M6A02E10410434071KDAT00
14-371
Idler Gear Shaft Removal and Installation
D
C
B
A
1. Remove the snap ring (A), cotter retainer (B), and
cotter keys (C). Do not distort the snap ring.
2. Remove the idler gear shaft/idler gear assembly (D)
from the transmission housing.
3. Check the snap rings and cotter retainer for wear
and damage. Replace them if they are worn,
distorted, or damaged.
4. Install the idler gear and shaft in the reverse order
of removal.
05/06/27 17:59:31 61S6M040_140_0372
01
01
03
02
S6M6A02E10410434065KBAT10
Special Tools Required
14-372
Shafts and Clutches
Idler Gear/Idler Gear Shaft Replacement
07749-0010000
07746-0010100
A
B
07749-0010000
07746-0010100
A
B
• Driver 07749-0010000
• Attachment, 32 x 35 mm 07746-0010100
1. Remove the snap ring from the idler gear/idler
shaft assembly.
2. Remove the idler gear shaft (A) from the idler gear
(B) with the special tools and a press.
3. Replace the idler gear or idler gear shaft, and attach
the idler gear shaft to the idler gear.
4. Install the idler gear shaft (A) in the idler gear (B)
with the special tools and a press.
5. Install the snap ring.
05/06/27 17:59:32 61S6M040_140_0373
01
01
02
03
S6M6A02E10411310041LCAT00
Special Tools Required
14-373
Clutch Disassembly
A
B
C
D
E
A
B
C
D
E
F
A
C
D
E
F
B
• Clutch spring compressor attachment
07LAE-PX40100 or 07HAE-PL50101
• Clutch spring compressor bolt assembly
07GAE-PG40200 or 07GAE-PG4020A
1. Remove the snap ring with a screwdriver.
2. Remove the clutch end plate (A), clutch discs (B) (4),
clutch waved-plates (C) (4), and waved spring (D)
from the 1st clutch drum (E).
3. Remove the clutch end plate (A), clutch discs (B) (4),
clutch waved-plates (C) (3), clutch flat-plate (D), and
waved spring (E) from the 2nd clutch drum (F).
4. Make a reference mark on the clutch flat plate (D).
5. Remove the clutch end plate (A), clutch discs (B) (4),
clutch waved-plates (C) (3), clutch flat-plate (D), and
waved spring (E) from the 3rd clutch drum (F).
6. Make a reference mark on the clutch flat plate (D).
(cont’d)
05/06/27 17:59:32 61S6M040_140_0374
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