DAF 95XF. Manual — part 441
3
TECHNICAL DATA
Clutch
6-4
10.2 TIGHTENING TORQUES
Master cylinder
Pressure pin fixing nut
55
5 Nm
Exhaust port
8
2 Nm
Steel line coupling
40 Nm
Clutch release assembly
ZF 16S-181/221
Fixing bolts clutch release assembly to
flywheel
54
4 Nm
Fixing bolts clutch lever to gearbox
27
2 Nm
Clutch housing/flywheel housing
ZF 16S-181/221
Clutch housing to flywheel housing fixing bolts
54
4 Nm
10.3 FILLING CAPACITIES
Clutch
First filling
0.4 litre
0
ǹ 0002
0
3
Drive shafts
TECHNICAL DATA
7-1
11. DRIVE SHAFTS
11.1 GENERAL
For the vehicle series 95
XF, DAF has two drive
shaft manufacturers,
Gelenk-Wellen-Bau and Klein.
The Gelenk-Wellen-Bau-shafts can be identified
by the two welded brackets and the balancing
plates with the letters GWB stamped into them.
Klein shafts can be identified by their highly
bevelled flanges.
The various components of the shafts are not
interchangeable, with the exception of some of
the spiders.
Complete shaft assemblies, however, can be
exchanged. It is also allowed to install
shafts from two different manufacturers in
one vehicle.
Inspection:
There must be no clearly noticeable play on
universal joints, centre bearing and sliding joint.
Gelenk-Wellen-Bau
Balancing speed
3000 rpm
-1
**
Radial play universal joints
0.01 - 0.05 mm
Klein
Balancing speed
3000 rpm
-1
**
Radial play universal joints
0.01 - 0.05 mm
Centre bearings
If a lubricating nipple is fitted to the 95
XF, it
must be lubricated.
** Drive shafts with retracted
length
≥ 2120 mm
max. 2700 rpm
-1
ǹ 0002
3
TECHNICAL DATA
Drive shafts
7-2
11.2 TIGHTENING TORQUES
Gelenk-Wellen-Bau
Drive flange fixing bolts
-
M12 property class 8.8
68
11 Nm
-
M12 property class 10.9
88
14 Nm
-
M14 property class 8.8
108
17 Nm *
Central bolt of centre bearing
350
15 Nm *
Centre bearing fixing bolts
108
17 Nm *
Klein
Drive flange fixing bolts
-
M12 property class 8.8
68
11 Nm
-
M12 property class10.9
88
14 Nm
-
M14 property class 8.8
108
17 Nm
Central nut of centre bearing
-
M24 x 1,5
250 + 50 Nm
-
M40 x 1,5
350 + 50 Nm
-
M55 x 1,5
380 + 70 Nm
Centre bearing fixing bolts
108
17 Nm *
*
Loctite 243
11.3 FILLING CAPACITIES
Grease must be seen to protrude from the
spider, sliding sleeve or centre bearing.
0
ǹ 0002
0
3
ZF Intarder
TECHNICAL DATA
8-1
12. ZF INTARDER
12.1 GENERAL
Axial clearances
Stator
0
0.05 mm
Bearing output shaft
0 - 0.1 mm
External rotor oil pump
0.03 - 0.05 mm
Drive sprocket intarder
Heat in oven for up to 15 minutes
130
_ - 150_C
12.2 TIGHTENING TORQUES
Drive flange fixing bolts
Fixing bolts, property class 8.8
60 Nm
Fixing bolts, property class 10.9
120 Nm
Gear shift high/low
Gear shift fork bolts high/low
180 Nm
Piston gear engaging cylinder lock nut
180 Nm
Lock bolts gear engaging cylinder
50 Nm
Air connection banjo bolt
38 Nm
Gear box rear cover fixing bolts
50 Nm
Heat exchanger
Studs in heat exchanger
18 Nm *
Fixing nuts
62 Nm *
Fixing bolt
23 Nm *
Heat exchanger attachment surfaces
Loctite 574
Hydraulic control unit
M10 fixing bolts
50 Nm
Gauges and sensors
Temperature sensor
40 Nm
Air supply valve
23 Nm
Proportional valve
23 Nm
Attachment of intarder to gearbox
M10 fixing bolts
50 Nm
Oil pump
Fixing bolts
23 Nm
ǹ 0002
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