DAF LF45, LF55 Series. Manual — part 257
©
200508
3-3
Inspection and adjustment
ALLISON 1000 & 2000 AUTOMATIC GEARBOXES
ΛΦ45/55 series
3
7
3.2 INSPECTING AND ADJUSTING SELECTOR CABLE
Inspecting selector cable
1.
Check that the selector cable has been fitted
to the selector arm so that the connecting pin
can move freely in every gear. If necessary,
adjust the selector cable.
Adjusting selector cable
1.
Chock the wheels so that the vehicle cannot
roll.
2.
Position the selector lever in neutral.
3.
Remove the selector cable (2) from the
selector arm (1), if applicable.
4.
Unscrew the lock nut (3) from the connecting
pin (4).
5.
Determine the central position (C) of the
connecting pin by first pushing the selector
cable in (A) and then pulling it out (B). Mark
the limit positions of the connecting pin.
6.
Move the connecting pin so that when in the
central position (C) it is level with the bore in
the selector arm.
7.
Tighten the lock nut of the connecting pin.
8.
Install the connecting pin in the selector arm
bore and tighten the lock nut to the specified
torque. See "Technical data".
9.
Check in every gear that the positions of the
selector lever in the cab correspond
precisely to the selected gear.
2
1
A
B
C
3
4
V3 00 483
ALLISON 1000 & 2000 AUTOMATIC GEARBOXES
3-4
©
200508
Inspection and adjustment
7
ΛΦ45/55 series
3
©
200508
4-1
Removal and installation
ALLISON 1000 & 2000 AUTOMATIC GEARBOXES
ΛΦ45/55 series
3
7
4. REMOVAL AND INSTALLATION
4.1 REMOVING AND INSTALLING ENTIRE GEARBOX
Removing gearbox assembly
1.
Drain the gearbox. See "Draining and filling".
2.
If necessary, remove the oil filler pipe to
avoid damage.
3.
Remove the oil pipes from and to the oil
cooler.
4.
Plug the external oil pipes after removing
and/or detaching them to prevent dirt
entering the oil system.
5.
Disconnect the gearbox wiring harness
connectors and secure the wiring harness.
Plug the openings.
6.
Remove the selector cable.
7.
Remove the prop shaft.
8.
See what is best for gearboxes with PTO:
remove the PTO from the gearbox,
disconnect the hydraulic pipes from the
pump or remove the prop shaft, if fitted.
9.
Remove the gearbox from the engine.
ALLISON 1000 & 2000 AUTOMATIC GEARBOXES
4-2
©
200508
Removal and installation
7
ΛΦ45/55 series
3
Installing gearbox assembly
1.
When installing the gearbox, apply a small
amount of grease to the nose of the torque
converter to prevent noise after fitting. See
"Technical data".
2.
If necessary, fit the PTO.
3.
Fit the prop shaft.
4.
Fit the wiring harness connectors.
5.
Fit the oil pipes from and to the oil cooler.
6.
Fit and adjust the selector cable. See
"Inspection and adjustment".
7.
If necessary, fit the oil filler pipe.
8.
Fill the gearbox; see "Draining and filling".
W 3 03 100
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