DAF LF45, LF55 Series. Manual — part 258

©

200508

4-3

Removal and installation

ALLISON 1000 & 2000 AUTOMATIC GEARBOXES

ΛΦ45/55 series

3

7

4.2 REMOVING AND INSTALLING SELECTOR SWITCH

Removing selector switch
1.

Remove the selector cable from the selector

arm.

2.

Remove the attachment nut from the

selector shaft.

The selector shaft must not be

turned while the attachment nut is

being loosened or tightened. While

loosening or tightening the

attachment nut, lock the selector

shaft using the selector arm and an

appropriate tool.

3.

Remove the selector arm.

4.

Remove the connectors from the selector

switch.

5.

Take the attachment bolts out of the selector

switch and remove it.

Fitting selector switch
1.

Put the selector shaft in the neutral position.

See the marks on the gearbox housing.

2.

Put the selector switch in the neutral position

using special tool (DAF no. 1451992).

3.

Fit the selector switch, together with the

special tool, over the selector shaft and onto

the gearbox housing.

4.

Install the selector switch attachment bolts

and tighten them to the specified torque. See

"Technical data".

5.

Fit the selector arm onto the selector shaft

and tighten the attachment nut to the

specified torque. See "Technical data".

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ALLISON 1000 & 2000 AUTOMATIC GEARBOXES

4-4

©

200508

Removal and installation

7

ΛΦ45/55 series

3

The selector shaft must not be

turned while the attachment nut is

being loosened or tightened. While

loosening or tightening the

attachment nut, lock the selector

shaft using the selector arm and an

appropriate tool.

6.

Fit the selector cable into the selector arm.

Note:

The attachment of the selector cable must be

fitted so that the connecting pin can move

freely in every gear.

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©

200508

4-5

Removal and installation

ALLISON 1000 & 2000 AUTOMATIC GEARBOXES

ΛΦ45/55 series

3

7

4.3 REMOVING AND INSTALLING OUTPUT SHAFT OIL SEAL

Removing output shaft oil seal
1.

Chock the wheels so that the vehicle cannot

roll.

2.

Loosen the prop shaft and hang the shaft so

that it does not interfere with the operations.

3.

Take the attachment bolt out of the drive

flange and remove the drive flange.

4.

Drill two holes in the external cover of the oil

seal and turn special tool (DAF no. 0484899)

into the oil seal. Pull the oil seal out of the

gearbox housing using special tool

(DAF no. 0694928).

Installing output shaft oil seal
1.

Fit the new oil seal as far as possible into the

gearbox housing using special tool

(DAF no. 1240037).

2.

Check the prop shaft at the level of the oil

seal for irregularities and wear.

Note:

Slight irregularities can be smoothed using

fine sandpaper.

3.

Lightly lubricate the prop shaft at the level of

the oil seal with clean gearbox oil.

4.

Fit the prop shaft and tighten the attachment

bolt to the specified torque. See "Technical

data".

ALLISON 1000 & 2000 AUTOMATIC GEARBOXES

4-6

©

200508

Removal and installation

7

ΛΦ45/55 series

3

4.4 REMOVING AND FITTING SELECTOR SHAFT OIL SEAL

Removing selector shaft oil seal
1.

Put the gearbox selector lever in the neutral

position.

2.

Remove the selector cable from the selector

switch.

3.

Remove the attachment nut from the

selector shaft.

The selector shaft must not be

turned while the attachment nut is

being loosened or tightened. While

loosening or tightening the

attachment nut, lock the selector

shaft using the selector arm and an

appropriate tool.

4.

Remove the selector switch.

5.

Fit special tool (DAF no. 1453124) over the

selector shaft and turn it into the oil seal.

6.

Tighten the nut on the special tool (2) and

remove the oil seal from the selector shaft

bush.

7.

Check the selector shaft bush and the

selector shaft for irregularities and wear.

Note:

Slight irregularities can be smoothed using

fine sandpaper.

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2

V3 00 560