DAF CF65, CF75, CF85 Series . Manual — part 1003

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200423

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Removal and installation

STEERED TRAILING SWIVEL AXLE

ΧΦ65/75/85 series

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18. Remove the king pin (8) from the swivel

axle (6). Make sure that no needles fall out of

the needle bearings.

19. Remove the bearing bush (4) from the swivel

axle. Make sure that no needles fall out of the

needle bearings.

20. Remove the swivel axle (6) from the axle

end. Ensure that the adjusting ring (7) does

not get lost.

Installation of swivel axle
After a collision or when the camber angle is

incorrect, the swivel axle should be magnaflux

tested. If in doubt, always replace the swivel axle.

1.

Check the condition of the needle bearings.

2.

Check the bearing surfaces of the king

pin (8) and the bearing bush (4) for grooves

(see the arrows). A small needle puncture

may be polished away using fine polishing

paper. If in doubt, always replace the king

pin (8) and the bearing bush (4).

3.

Check the thrust bearing for wear.

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8

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S7 00 790

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S7 00 818

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Removal and installation

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ΧΦ65/75/85 series

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4.

Check the adjusting ring (7) for damage. If

required, replace the adjusting ring (7).

5.

Check the contact surfaces of the swivel axle

adjusting ring (7) and the axle end for

damage.

6.

Fit the swivel axle (6) with a adjusting ring (7)

of the same thickness as the original to the

axle end.

7.

Centre the adjusting ring (7) with a driver,

ensuring that the needles are not pushed out

of the bearings in the process.

8.

Fit the bearing bush (4) with the tapered side

pointing up in the needle bearings.

9.

Remove grease from the tapered part of the

king pin (8). Fit the king pin (8) in the swivel

axle. Fit the nut (3) and secure it.

10. Check the axial play of the swivel axle; see

'Inspection and adjustment'.

11. Remove the nut (3). Apply locking compound

to the screw thread of the king pin (8). See

'Technical data'. Fit the nut (3) and tighten

the nut (3) specified torque. See 'Technical

data'.

12. Install the O-ring (5).

13. Fit the angle sensor (2).

14. Fit the cover (10) which is fitted with a new O-

ring (9).

15. Install the circlip (11).

16. Install the lubricating nipple (12).

17. Grease the swivel axle at the top and bottom.

Check whether the grease has penetrated

from the top between the axle end and the

swivel axle. At the thrust bearing, the grease

should be pressed out along the entire

circumference between the sealing ring and

the thrust bearing (see arrows in drawing).

18. Check that the swivel axle operates

smoothly and is not getting stuck anywhere.

19. Install the track rod arm and the track rod.

20. If applicable, position the steering cylinder.

21. Fit the wheel hub unit.

22. Calibrate the angle sensor.

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S7 00 790

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S7 00 545

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200423

3-15

Removal and installation

STEERED TRAILING SWIVEL AXLE

ΧΦ65/75/85 series

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3.6 REMOVAL AND INSTALLATION, THRUST BEARING, SPLIT VERSION

Removing the thrust bearing, split version
1.

Remove the swivel axle from the axle end.

2.

Remove the thrust washer (2) with the

clamped-on sealing ring (1) and the bearing

ring (3) from the shoulder ring (4).

3.

Tap the shoulder ring (4) out of the swivel

axle using a driver. Make sure that no

needles fall out of the needle bearings.

S7 00 114

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4

S7 00 551

STEERED TRAILING SWIVEL AXLE

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Removal and installation

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ΧΦ65/75/85 series

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Installation of thrust bearing, split version
1.

Fit the shoulder ring (4) in the swivel axle

using a press or a plastic mallet. Make sure

that no needles fall out of the needle

bearings.

2.

Check that the shoulder ring (4) makes

contact with the swivel axle in all places.

3.

Fit the bearing ring (3) into the shoulder

ring (4) without greasing it.

Make sure that the bearing ring lug falls into

the hole of the shoulder ring.

4.

Fit the thrust washer (2) without the sealing

ring (1) to the bearing ring (3).

5.

Install the swivel axle (10) on the axle end

and adjust the axial play using the correct

shim. See 'Inspection and adjustment'.

6.

After determining the correct shim (9),

remove the swivel axle from the axle end.

7.

Disassemble the thrust bearing and apply

plenty of grease to the top side of bearing

ring (3) (ribbed side with lubricating

grooves).

8.

Fit a new sealing ring (1) to the thrust

washer (2).

Make sure that the top of the seal (1) is

positioned under the top of the thrust

washer (2).

9.

Place the thrust washer (2) on the bearing

ring (3).

10. Fit the swivel axle with the correct shim on

the axle end.

S7 00 114

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