DAF CF65, CF75, CF85 Series . Manual — part 226

©

200324

4-19

Removal and installation

PE ENGINE

CF65/75/85 series

2

5

4.14 REMOVAL AND INSTALLATION, ALTERNATOR

Removing the alternator
1.

Disconnect the earth lead from the battery

terminal.

2.

Disconnect the electrical connections from

the alternator.

3.

Move the tensioner against the force of the

spring and lock the tensioner. Remove the

poly-V-belt from the alternator pulley.

4.

Remove the attachment bolts from the

alternator and remove it.

5.

Dismount the alternator pulley and discard it

if the alternator is to be replaced.

Installing the alternator
1.

Fit the alternator pulley (if removed) and

tighten the nut to the specified torque. See

"Technical data".

2.

Fit the alternator.

3.

Fit the alternator attachment bolts.

4.

Place the poly-V-belt over the alternator

pulley. Move the tensioner against the force

of the spring and remove the tensioner lock.

5.

Fit the electrical connections of the

alternator.

6.

Fit the earth cable.

PE ENGINE

4-20

©

200324

Removal and installation

5

CF65/75/85 series

2

4.15 REMOVAL AND INSTALLATION, FLYWHEEL

Removing the flywheel
1.

Remove the gearbox.

2.

Remove the clutch release assembly and the

clutch plate.

3.

Remove the attachment bolts (1) from the

flywheel.

4.

Use two bolts to remove the flywheel from

the dowel pin.

5.

Remove the flywheel.

Installing the flywheel
1.

Clean the flywheel housing.

2.

Clean the crankshaft flange, the dowel pin

and the attachment bolts. Remove the

locking compound from the threaded holes.

3.

Clean the back of the flywheel and fit it.

4.

Fit the attachment bolts. Tighten the

attachment bolts to the specified torque. See

"Technical data".

5.

Fit the clutch plate and the clutch release

assembly.

6.

Fit the gearbox.

M200569

1

M200570

©

200324

4-21

Removal and installation

PE ENGINE

CF65/75/85 series

2

5

4.16 REMOVAL AND INSTALLATION, STARTER RING GEAR

Removing the starter ring gear
1.

Remove the flywheel.

2.

Remove the starter ring gear by tapping it off

the flywheel, using a blunt chisel. If this is not

possible, cut the starter ring gear between

two teeth, using a sharp chisel.

Installing the starter ring gear
1.

Clean the flywheel and the starter ring gear.

Ensure that the contact areas are free of

grease.

2.

Heat the new starter ring gear evenly in an

oven. See "Technical data".

3.

Tap the starter ring gear onto the flywheel so

that the bevelled sides of the teeth point

towards the starter motor. Ensure that the

starter ring gear is properly fitted to the

flywheel.

4.

Fit the flywheel.

M2 00 035

PE ENGINE

4-22

©

200324

Removal and installation

5

CF65/75/85 series

2

4.17 REMOVAL AND INSTALLATION, FLYWHEEL HOUSING SEAL

Note:

Each new seal is supplied with a plastic mounting

ring, which can only be used once.

Removing the flywheel housing seal
1.

Remove the flywheel.

2.

Drill two small holes into the oil seal and pull

the latter out of the flywheel housing using

the special tool (DAF no. 0484899 en

0694928).

Installing the flywheel housing seal
1.

Thoroughly clean the oil seal recess and

inspect for damage. Even the slightest

damage can cause a leak.

2.

Clean the crankshaft flange.

Note:

If a shim was fitted in the seal recess, it must

be re-fitted.

3.

Fit the plastic mounting ring (1), with the oil

seal dry, to the crankshaft flange.

4.

Press the oil seal as far as possible into the

recess by hand and then carefully remove

the plastic mounting ring (1).

5.

Fit the base plate (A) of the special tool

(DAF no. 1329402) on the crankshaft flange.

6.

Place the thrust washer (B) over the base

plate (A) and gradually tighten the nut (C)

until the resistance increases.

7.

Remove the nut (C) and thrust washer (B).

8.

Make sure that the entire oil seal is

positioned evenly in the chamber. If not, fit

the thrust washer (B) aain and tighten the oil

seal a little further with the nut (C).

9.

Remove the base plate (A).

10. Fit the flywheel and tighten the bolts to the

specified torque. See "Technical data".

1

2

A

B

C

M2 00 036