Honda Odyssey 2004. Manual — part 265
*05
*06
*07
*08
*09
14-454
Shafts and Clutches
Clutch Disassembly (cont’d)
A
B
C
B
A
C
A
B
5. Set the special tool (A) on the spring retainer (B) of
the 2nd and 3rd clutches so the tool works on the
clutch return spring (C).
6. If either end of the special tool is set over an area of
the spring retainer which is unsupported by the
return spring, the retainer may be damaged.
7. Compress the spring until the snap ring can be
removed.
8. Remove the snap ring (A). Then remove the special
tool (B), spring retainer (C), and the return spring.
9. Wrap a shop rag around the clutch drum (A), and
apply air pressure to the fluid passage to remove
the piston (B). Place a finger tip on the other end
while applying air pressure.
03/07/29 09:46:06 61S0X050_140_0457
*01
S0X4AA1E10411310011MAAT00
1st/1st-hold/2nd Clutch
14-455
Clutch Inspection
SNAP RING
CLUTCH END PLATE
SNAP RING
SPRING RETAINER
RETURN SPRING
1ST/1ST-HOLD CLUTCH
DRUM
O-RINGS
RETURN SPRING
SPRING RETAINER
CLUTCH DISCS,
Three Discs
Standard thickness:
1.94 mm (0.076 in.)
CLUTCH PLATES,
Three Plates
Standard thickness:
1.8 mm (0.071 in.)
SNAP RING
2ND CLUTCH DRUM
O-RINGS
2ND CLUTCH PISTON
CLUTCH PLATES,
Six Plates
Standard thickness:
1.6 mm (0.063 in.)
CLUTCH DISCS,
Six Discs
Standard thickness:
1.94 mm (0.076 in.)
O-RINGS
1ST-HOLD
CLUTCH PISTON
DISC SPRING
1ST-HOLD
CLUTCH
PLATE B
CLUTCH END PLATE
SNAP RING
CLUTCH DISCS,
Five Discs
Standard thickness:
1.94 mm (0.076 in.)
CLUTCH PLATES,
Five Plates
Standard thickness:
1.6 mm (0.063 in.)
1ST CLUTCH
PISTON
CHECK VALVE
CHECK VALVE
CHECK VALVE
1. Inspect the clutch piston and clutch piston check valve. If the clutch check valve is loose or stuck damaged, replace
the clutch piston.
2. Check the spring retainer for wear and damage.
3. Inspect the clutch discs, clutch plates, and clutch end plate for wear, damage, and discoloration.
• If the clutch discs are worn or damaged, replace the discs as a set.
• If the clutch plates are worn, damaged, or discolored, replace the plates as a set.
• If the clutch end plate is worn, damaged, or discolored, inspect the clutch end-plate-to-top-disc clearance, then
replace the clutch-end-plate.
• If the 1st-hold clutch plate B is worn, damaged, or discoloration, inspect the 1st-hold clutch plate B-to-top-disc
clearance, then replace plate B.
(cont’d)
Replace.
Replace.
Replace.
03/07/29 09:46:07 61S0X050_140_0458
*02
3rd Clutch
14-456
Shafts and Clutches
Clutch Inspection (cont’d)
BALL BEARING
CLUTCH DRUM
O-RINGS
CLUTCH PISTON
DISC SPRING
CHECK VALVE
RETURN SPRING
SPRING RETAINER
SNAP RING
CLUTCH PLATES,
Five Plates
Standard thickness:
2.3 mm (0.091 in.)
CLUTCH DISCS,
Five Discs
Standard thickness:
1.94 mm (0.076 in.)
CLUTCH END PLATE
SNAP RING
1. Inspect the clutch piston and clutch piston check valve. If the clutch check valve is loose or stuck damaged, replace
the clutch piston.
2. Check the spring retainer for wear and damage.
3. Inspect the clutch discs, clutch plates, and clutch end plate for wear, damage, and discoloration.
• If the clutch discs are worn or damaged, replace the discs as a set.
• If the clutch plates are worn, damaged, or discolored, replace the plates as a set.
• If the clutch end plate is worn, damaged, or discolored, inspect the clutch end-plate-to-top-disc clearance, then
replace the clutch-end-plate.
4. If the 3rd clutch assembly, clutch discs, or clutch plates are replaced, replace the PCM (see page 11-4).
Replace.
03/07/29 09:46:08 61S0X050_140_0459
*03
4th/5th Clutch
14-457
O-RINGS
4TH CLUTCH PISTON
RETURN SPRING
SPRING RETAINER
SNAP RING
CLUTCH END
PLATE
SNAP RING
CLUTCH DISCS,
Four Discs
Standard thickness:
1.94 mm (0.076 in.)
SNAP RING
CLUTCH END PLATE
SNAP RING
SPRING RETAINER
RETURN SPRING
O-RINGS
4TH CLUTCH DRUM
CHECK VALVE
DISC SPRING
5TH CLUTCH PISTON
DISC SPRING
CLUTCH PLATES,
Four Plates
Standard thickness:
2.0 mm (0.079 in.)
5TH CLUTCH DRUM
CLUTCH DISCS,
Four Discs
Standard thickness:
1.94 mm (0.076 in.)
CLUTCH PLATES,
Four Plates
Standard thickness:
2.3 mm (0.091 in.)
CHECK VALVE
1. Inspect the clutch piston and clutch piston check valve. If the clutch check valve is loose or stuck damaged, replace
the clutch piston.
2. Check the spring retainer for wear and damage.
3. Inspect the clutch discs, clutch plates, and clutch end plate for wear, damage, and discoloration.
• If the clutch discs are worn or damaged, replace the discs as a set.
• If the clutch plates are worn, damaged, or discolored, replace the plates as a set.
• If the clutch end plate is worn, damaged, or discolored, inspect the clutch end-plate-to-top-disc clearance, then
replace the clutch-end-plate.
Replace.
Replace.
03/07/29 09:46:09 61S0X050_140_0460
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