Honda Odyssey 2004. Manual — part 264
−
−
*03
*04
*05
Standard:
0.04
0.12 mm (0.002
0.005 in.)
THRUST SHIM, 37 x 55 mm
No.
Part Number
Thickness
14-450
Shafts and Clutches
Secondary Shaft Clearance Inspection (cont’d)
G
F
E
D
C
B
A
H
B
E
I
E
G
A
I
6. Remove the 27 x 47 x 5 mm thrust washer from the
mainshaft.
7. Assemble the 1st/1st-hold/2nd clutch assembly (A),
37 x 55 mm thrust washer (B), thrust needle
bearing (C), needle bearings (D), 2nd gear (E),
thrust needle bearing (F), and 27 x 47 x 5 mm thrust
washer (removed from mainshaft) (G) on the
secondary shaft subassembly (H).
8. Set the dial indicator (I) on the 2nd gear (E).
9. Hold the 27 x 47 x 5 mm thrust washer (G) against
the clutch assembly (A), and measure the 2nd gear
axial clearance in at least three places while
moving the 2nd gear (E). Use the average as the
actual clearance.
10. If the measurement is out of standard, remove the
37 x 55 mm thrust washer and measure its
thickness.
11. Select and install a new thrust washer, then
recheck the clearance.
1
90406-P0Z-000
4.90 mm (0.193 in.)
2
90407-P0Z-000
4.95 mm (0.195 in.)
3
90408-P0Z-000
5.00 mm (0.197 in.)
4
90409-P0Z-000
5.05 mm (0.199 in.)
5
90410-P0Z-000
5.10 mm (0.201 in.)
6
90411-P0Z-000
5.15 mm (0.203 in.)
7
90412-P0Z-000
5.20 mm (0.205 in.)
12. Disassemble the shaft and gears.
13. Reinstall the 27 x 47 x 5 mm thrust washer on the
mainshaft.
03/07/29 09:46:03 61S0X050_140_0453
*01
*02
S0X4AA1E10411354221KBAT00
Special Tools Required
14-451
Secondary Shaft Idler Gear Bearing Replacement
A
B
C
07GAD-SD40101
07749-0010000
• Driver 07749-0010000
• Attachment, 78 x 90 mm 07GAD-SD40101
1. Check the bearing for wear, damage, and rough
movement. If the bearing is worn or damaged, go
to step 2.
2. Place the secondary shaft idler gear in a vise with
soft jaws.
3. Remove the bearing (A) from the secondary shaft
idler gear (B) with a puller (C).
4. Install the bearing on the secondary shaft idler gear
with the special tools and a press.
03/07/29 09:46:03 61S0X050_140_0454
*01
S0X4AA1E10411310501MAAT00
*01
*02
S0X4AA1E10411310601KBAT00
Special Tools Required
14-452
14-452
Shafts and Clutches
1st Gear One-way Clutch Inspection
1st Clutch Hub Replacement
A
C
B
07749-0010000
07947-6340500
A
B
C
07749-0010000
A
07GAD-SD40101
B
1. Hold the 1st-hold clutch hub (A), and turn the 1st
gear (B) in the direction shown to be sure it turns
freely. Also make sure the 1st gear does not turn in
the opposite direction.
2. If any problem occurs on the 1st gear one-way
clutch, replace the 1st clutch hub (C). The 1st gear
one-way clutch is not available separately from the
1st clutch hub.
• Driver 07749-0010000
• Driver attachment 07947-6340500
• Attachment, 78 x 90 mm 07GAD-SD40101
1. Remove the 1st-hold clutch hub (A) from the 1st
gear (B) with the special tools and a press.
2. Remove the 1st clutch hub (C) from the 1st gear,
then install the new 1st clutch hub in the 1st gear.
3. Install the 1st-hold clutch hub (A) in the 1st gear (B)
with the special tools and a press.
03/07/29 09:46:04 61S0X050_140_0455
*01
*02
*03
*04
S0X4AA1E10411310011LCAT00
Special Tools Required
14-453
Clutch Disassembly
B
A
A
07LAE-PX40100
07LAE-PX40100 or
07HAE-PL50101
07GAE-PG40200 or
07GAE-PG4020A
A
B
• Clutch spring compressor attachment
07LAE-PX40100
• Clutch spring compressor attachment
07HAE-PL50101
• Clutch spring compressor bolt assembly
07GAE-PG40200 or 07GAE-PG4020A
1. Remove the snap ring (A), then remove the clutch
end plate, the clutch discs, and the plates with a
screwdriver (B).
2. Remove the disc spring (A) from the 1st, 3rd, 4th
and 5th clutches.
NOTE: The 2nd clutch and 1st-hold clutch do not
have a disc spring.
3. Install the special tools on the 4th/5th clutch
assembly and 1st clutch.
4. Be sure the special tool (A) is adjusted to have full
contact with the spring retainer (B) on the 4th, 5th
and 1st clutches.
(cont’d)
03/07/29 09:46:05 61S0X050_140_0456
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