Honda Odyssey 2004. Manual — part 263
*01
*02
S0X4AA1E10410917451KCAT30
Special Tools Required
14-446
Shafts and Clutches
Countershaft 4th Gear and Reverse Selector Hub Installation
B
C
A
07746-0030100
A
B
C
Driver, 40 mm I.D. 07746-0030100
1. Apply ATF to the parts.
2. Install the 1st gear on the countershaft by hand.
3. Align the shaft splines with those on 4th gear, then
press the countershaft (A) into the 4th gear with a
press. Place a shaft protector (B) between the
countershaft and press to prevent damaging the
countershaft.
4. Stop pressing the countershaft when the 4th gear
contacts the 1st gear (C).
5. Install the 31 mm cotters, 35 x 47 x 45.6 mm
distance collar, 31 mm cotters, 35 x 47 x 7.8 mm
distance collar, snap ring, needle bearing, and 5th
gear (A) on the countershaft.
6. Slide the reverse selector hub (B) over the
countershaft (C), and then press it into place with
the special tool and a press.
NOTE: Some reverse selector hubs are not press-
fitted, and can be installed without using the
special tool and a press.
03/07/29 09:46:00 61S0X050_140_0449
*01
*02
S0X4AA1E10410910421KBAT00
Special Tools Required
14-447
3rd Clutch Ball Bearing Replacement
B
D
A
C
07746-0010500
07749-0010000
• Driver 07749-0010000
• Attachment, 62 x 68 mm 07746-0010500
NOTE: Check the bearing for wear and rough
movement. If the bearing is OK, removal is not
necessary.
1. Remove the ball bearing (A) from the 3rd clutch
with a commercially available bearing puller (B),
bearing separator (C), and stepper adapter (D).
2. Install the new bearing on the 3rd clutch with the
special tools and a press.
03/07/29 09:46:00 61S0X050_140_0450
01
S0X4AA1E10411300000MEAT00
→ →
14-448
Shafts and Clutches
Secondary Shaft Disassembly, Inspection, and Reassembly
226 N·m (23.0 kgf·m, 166 lbf·ft)
0
167 N·m (17.0 kgf·m, 123 lbf·ft)
CONICAL SPRING WASHER
IDLER GEAR
TRANSMISSION
HOUSING BEARING
THRUST NEEDLE
BEARING
THRUST NEEDLE
BEARING
NEEDLE BEARINGS
SECONDARY SHAFT
NEEDLE BEARINGS
1ST GEAR
COTTERS, 32 mm
BALL BEARING
SNAP RING
O-RINGS
2ND GEAR
THRUST NEEDLE
BEARING
COTTER RETAINER
SEALING RINGS, 35 mm
SPLINED WASHER,
38 x 56.5 mm
THRUST NEEDLE
BEARING
THRUST SHIM, 37 x 55 mm
1ST/1ST-HOLD/2ND CLUTCH
ASSEMBLY
LOCKNUT (FLANGE NUT)
1ST-HOLD
CLUTCH HUB
1ST CLUTCH
HUB
1. Remove the locknut, and disassemble the shaft and gears.
2. Inspect the thrust needle bearing and needle bearing for galling and rough movement.
3. Check the clearance of the secondary shaft assembly.
4. Check the splines for excessive wear and damage.
5. Check the shaft bearing surfaces for scoring and excessive wear.
6. Check the idler gear bearing for wear and rough movement. If the bearing is worn or damaged, replace it (see
page 14-451).
7. Before installing the O-rings, wrap the shaft splines with tape to prevent damage to the O-rings.
8. Lubricate all parts with ATF during reassembly.
9. Install the conical spring washer and splined washer in the direction shown.
Replace.
Replace.
Selective part
Selective part
Replace.
Left-hand threads
03/07/29 09:46:01 61S0X050_140_0451
−
−
*01
*02
S0X4AA1E10411300000MAAT00
Standard:
0.07
0.15 mm (0.003
0.006 in.)
SPLINED WASHER, 38 x 56.5 mm
No.
Part Number
Thickness
14-449
Secondary Shaft Clearance Inspection
I
A
B
C
D
E
F
G
H
J
F
E
B
J
1. Remove the O-rings from the secondary shaft.
2. Assemble the thrust needle bearing (A), 1st gear
assembly (B), needle bearings (C), thrust needle
bearing (D), 38 x 56.5 mm splined washer (E), 32
mm cotters (F), cotter retainer (G), and snap ring (H)
on the secondary shaft (I).
3. Measure the clearance between the 38 x 56.5 mm
splined washer (E) and 32 mm cotters (F) with a
feeler gauge (J) in at least three places. Use the
average as the actual clearance.
4. If the measurement is out of standard, remove the
splined washer, and measure its thickness.
5. Select and install a new splined washer, then
recheck the clearance.
1
90502-P0Z-000
6.85 mm (0.270 in.)
2
90503-P0Z-000
6.90 mm (0.272 in.)
3
90504-P0Z-000
6.95 mm (0.274 in.)
4
90505-P0Z-000
7.00 mm (0.276 in.)
5
90506-P0Z-000
7.05 mm (0.278 in.)
6
90507-P0Z-000
7.10 mm (0.280 in.)
(cont’d)
03/07/29 09:46:02 61S0X050_140_0452
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