Honda Odyssey 2004. Manual — part 39
19
20
21
22
5-18
Engine Assembly
Engine Installation (cont’d)
B
8 x 1.25 mm
9 N·m (0.9 kgf·m,
7 lbf·ft)
A
B
A
A
C
B
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
31. Install the starter cable (A) and harness clamp (B).
32. Install the alternator-compressor belt.
33. Loosely install the P/S pump and P/S pump belt.
34. Adjust the P/S pump belt (see step 3 on page 17-12).
35. Install the battery cable (A) on the under-hood fuse/
relay box, then install the harness clamps (B).
36. Push in the powertrain control module (PCM)
connectors. Install the grommet (A), then tighten
the grommet mounting nuts (B).
37. Install the harness clamps (C).
38. Connect the PCM connectors.
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23
02
24
03
1999-2001 models:
2002-2004 models:
1999-2001 models:
2002-2004 models:
5-19
B
A
A
A
B
C
22 N·m (2.2 kgf·m,
16 lbf·ft)
D
A
B
C
22 N·m
(2.2 kgf·m,
16 lbf·ft)
39. Install the brake booster vacuum hose (A).
40. Install the vacuum hose (B) (1999-2001 models).
41. Install the fuel feed hose (A) and fuel return hose
(B), using new washers (C).
42. Install the evaporative emission (EVAP) canister
hose (D) (2002-2004 models).
(cont’d)
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25
26
27
28
04
1999-2001 models:
2002-2004 models:
5-20
Engine Assembly
Engine Installation (cont’d)
8 x 1.25 mm
22 N·m (2.2 kgf·m,
16 lbf·ft)
8 x 1.25 mm
22 N·m (2.2 kgf·m,
16 lbf·ft)
6 x 1.0 mm
12 N·m (1.2 kgf·m,
8.7 lbf·ft)
B
C
A
6 x 1.0 mm
12 N·m (1.2 kgf·m,
8.7 lbf·ft)
A
D
C
B
D
A
C
B
43. Install the cruise control actuator cable, then adjust
it (see page 4-52).
44. Install the throttle cable, then adjust it (see page 11-
242).
45. Install the battery base.
46. Install the ground cable (A), relay box bracket (B)
and attach the harness clamp (C).
47. Connect the engine wire harness connectors on the
left side of the engine compartment.
48. Install the intake air duct (A), then install the
vacuum hose(s) (B) and breather pipe (C).
49. Install the EVAP canister hose (D) (1999-2001
models) or vacuum hose (D) (2002-2004 models).
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05
5-21
B
A
6 x 1.0 mm
12 N·m (1.2 kgf·m,
8.7 lbf·ft)
50. Install the ignition coil cover (A) and intake
manifold cover (B) (2002-2004 models).
51. Install the battery. Clean the battery posts and
cable terminals with sandpaper, then assemble
them and apply grease to prevent corrosion.
52. Refill the engine with engine oil (see page 8-5).
53. Refill the automatic transmission with ATF for
1999-2001 models (see page 14-137) or 2002-2004
models (see page 14-368).
54. Refill the radiator with engine coolant, and bleed
air from the cooling system with the heater valve
open (see page 10-13).
55. Move the shift lever to each gear, and verify that
the A/T gear position indicator follows the
transmission range switch.
56. Inspect for fuel leaks. Turn the ignition switch ON
(II) (do not operate the starter) so the fuel pump
runs for about 2 seconds and pressurizes the fuel
line. Repeat this operation two or three times, then
check for fuel leakage at any point in the fuel line.
57. Enter the anti-theft code for the radio and the
navigation system, then enter the customer’s radio
station presets.
58. Perform the PCM idle learn procedure (see page 11-
202), and power window control unit reset
procedure (2003-2004 models) (see page 22-200).
59. Inspect the idle speed (see page 11-201).
60. Inspect the ignition timing (see page 4-16).
61. Check the wheel alignment (see page 18-5).
62. Set the clock.
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